Energy Champions Training

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Energy Champions Training

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Energy Champions Training

Module 1.5

Energy Champion Program Overview


Energy LeadersOne on each team/dept (by area/shift)Tactical deployment of energy efficiency initiativesEducate local team on EE and sustainabilityLead low/no cost local projects (i.e. “power down” concept)

Knowledge BaseEnergy Champion Training, BU Energy Leader, Finance, Manufacturing, Local Energy Provider, Best Practices, Tools

Energy ChampionFacility top energy leader supports and trains the site’s Energy LeadersOne EC per siteHelps develop ideas and evangelizes them to facilities and capital improvement groups.

Energy Champions

Interface between

Cummins GHG


Operations and Facilities


Selected by the site’s business leader (e.g. plant manager)One Energy Champion per siteLarge sites may have EC deputies Leads site energy managementDrives site energy culture changeHelps develop ideas and evangelizes them to facilities and capital improvement groups

What is an Energy Champion?


Energy Champion Role Profile

Key Attributes:Principal responsibility for site infrastructure and/or operational capabilityFinancial responsibilities related to energy; holds energy related KPIs for sitePosition of influence; preferably is on Plant Manager's staffFacility & operations knowledge (technical degree and/or experience)Effective team leadership skillsCompletes Cummins Energy Champion training, Cummins Six Sigma training, and Cummins Operating System training


Energy Champion Role Profile

Key Responsibilities:Leads energy efficiency at the siteMember of site’s cross-functional “Green Team”Supports HSE leader with EMS and EnMS implementation and ongoing activitiesSponsors / leads energy improvements (capital projects, energy kaizen work, energy treasure hunts, etc.)Establishes, leads and mentors site Energy Leader team; delivers training and advises on improvement activitiesParticipates in CMI Energy Champion Network


Role of the site “Green Team”

Provide system-wide input from all site operations

Identify significant energy users, objectives & targets

Key members:

Energy Champion

Environmental Leader

Facilities Leader

Operations Leader(s)

Manufacturing Engineering

Test Operations / Lab Operations

Quality, Purchasing & Finance

Office / Warehouse


What is an Energy Leader?

Selected/Chartered by the site’s Business Leader (e.g. Plant Manager)Similar to “star point” team leaderOne from each key team or area Energy Leader role:Participates on site Energy Leader TeamTactical deployment of energy efficiency initiativesEducate local team on EE and sustainabilityLead low/no cost local projects and “power down” concept


Energy Champion enables Energy


One per Site

Coaching and Project Focus

One in every area/team at a SiteOperations Improvement Focus

7 Energy ThemesIn Depth Systems InformationSystems Integration

Energy Information

Team Leadership

Teaching and Coaching Energy Leaders Program

Motivating Energy LeadersBrainstorming Process

“Just Do It” CampaignsLabel all equipment with Energy/GHG footprint & R/Y/G Shutdown sigs Power Down ChecklistsFind and make No / Low Cost Improvements

Runs local “Energy Treasure Hunts” in their ops teamLead Operations Teams in Energy EfficiencyMonitor and improve local area energy use


KEY IDEAS for Energy Leaders

Make energy use – and costs – visible

Understand energy

Measure it, calculate, and convert to $ and GHG

Treasure hunts, assessments, scorecards

Share the systematic approach to improvements

Fundamentals of energy, knowledge to improve

Seven energy themes, campaigns

Low/no cost “Energy Kaizen” projects

Energy Leaders Key Ideas


Energy Training Strategy

Individual Actions-

Company Impact $

Ongoing Roles

Energy Champions

Energy Leaders

Cummins Employees


4 Days – Centralized Group + Web

Sessions totaling one day on site + Web

4 Hours – Web





Lead EE at site

Coach/mentor ELs in local teams

Team “starpoint” resource

Generate ideas

Implement power down

Generate Ideas



Energy Champion

one per site

(large sites may have deputies)

Energy Leaders



associates, 2-20 per site

All Cummins employees – info for their benefit at home, and at work



7 Energy Themes

Generating Low/ No Cost Ideas

Leading Teams in EE Projects

CMI Baseline and Data Collection

Energy Champions

Energy Leaders

Energy Manager

at Home

All Cummins


Energy Knowledge from Training




Not included



EC Launches

Energy Champion Training

Four focused days, 33 seminars in 12 modules 11 group events and participant activitiesCompletion of training recognized by official Cummins Energy Champion shirt, photo taken for EC website


Building a Network

of Energy



Key Points: Make GHG & Energy Visible via Employee Communications

Communicate activities in a non-technical manner

Energy Themes, minimize acronyms

Intranet Site, and company-wide interest stories

Report results and successes

Feature stories

Creation of “Chairman’s Awards”

Empower site leaders with Energy knowledge, and engage them for Operational Improvements

Non-capital “low cost/no cost” actions will deliver 10% energy efficiency improvements


Summary: Energy Champion Role

Leads energy efficiency at the siteMember of site’s cross-functional “Green Team”Supports HSE leader with EMS and EnMSSponsors /leads site energy improvementsEstablishes, leads and mentors site Energy Leader teamParticipates in BU/CMI Energy Champion work groups

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