Investigational New Drug Application IND Summary of regulations and guidelines Introduction of cGMPs principles of validation Introduction to QAQC principles Good Laboratory Practice GLP compliance ID: 740460
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Slide1
Regulatory IssuesSlide2
Introduction to the Regulatory Approval Process; Overview of the FDA
Investigational New Drug Application (IND); Summary of regulations and guidelines
Introduction of
cGMP's
/principles of validation
Introduction to QA/QC principles
Good Laboratory Practice (GLP) compliance
Pre-clinical testing for biotechnology products; safety and toxicology
Clinical stages, design of clinical trials and protocols, evaluation of clinical data
Regulatory Filings: Biological License Application (BLA)
Pre-approval inspections
Team Biologics
International regulatory status for biotechnology products; WHO, Japan, and the EC/CPMP application
International Conference on Harmonization (ICH) update
Regulatory considerations for gene therapy and transgenic productsSlide3
FDA Structure / Organization
Center for Veterinary
Devices
Food and Drug
Administration
Center for Biologics
Evaluation and Research
Center for Devices and
Radiological Health
National Center for
Toxicological Research
Center for Food Safety and
Applied Nutrition
Center for Drug Evaluation
and Research
FDA
Structure / Organization
Office of
Combination
ProductsSlide4
Office of Device
Evaluation
Office of In-Vitro
Diagnostic
Devices & Safety
Office of Health
& Industry
Programs
Office of
Science &
Technology
Office
of
Compliance
Office of
Surveillance
& Biometrics
Center for Devices and
Radiological Health
CDRH OfficesSlide5
FDA's Three Key Development Roles:
"Gatekeeper"
to the marketplace -- the new drug approval process
"Cop on the beat"
or
"Enforcer"
-- ensuring quality compliance via inspection and enforcement actions (e.g. criminal charges)"Sentinel" of Safety Concerns - during development and post-approvalSlide6
6
FDA regulation of medical products
Among the products that FDA regulates are three categories of diagnostic, preventative, or therapeutic products:
Drugs
Biologics
Medical devicesSlide7
The Approval Gate …
Preliminary Considerations --
Determining the Regulatory Status of the product
Is it a "drug", "device" or "biologic"?
Drug:
described in
USP (
United States Pharmacopeia) orintended (via labeling)
to affect the body of man or other animalsto be used in the diagnosis, cure, mitigation, treatment or prevention of disease in man or other animalsSlide8
The Approval Gate …
Regulatory Status of the product -
con'd
…
Is it a "drug", "device" or "biologic"?
Device: defined as involving: "instrument, apparatus, implement, machine, contrivance, implant, in vitro reagent, or "similar or related article including any component, part or accessory."
in USP/NF (the National Formulary) or
intended to be used in diagnosis … cure, mitigation, treatment or prevention of disease or other conditionsintended to affect the body of manSlide9
The Approval Gate …
Regulatory Status of the product
-
con'd
…
Is it a "drug", "device" or "biologic"?
Thus -- device definition can capture products that resemble drugs if they do not achieve their result via being metabolized in the body or via chemical action within or on the body -- regulated by FDA Center for Devices & Radiological Health (CDRH)
Examples of "drug-like" devices:Ultrasound contrast media
Contact lens solutionsSlide10
The Approval Gate …
Regulatory Status of the product -
con'd
…
Is it a "drug", "device" or "biologic"?
Biologic --Generally, if derived from human or animal tissue;
used to be regulated by FDA Center for Biologics (CBER) using approval standards similar to CDERtherapeutic biotech products going to CDERvaccines – remain behind
NOTE: "true" biotech products usually are biologicsSlide11
The Approval Gate …
Regulatory Status of the product
-
con'd
…
Is it a "drug", "device" or "biologic"?
OR BOTH??"Combination" or "hybrid" products --
are regulated per their "primary mode of action" --but this may be difficult to discern -- get clarification very early as will impact FDA Center you deal withcan request in writing -- under FDAMA
§ 416, FDA can't later change its mind w/o your consent or public health reasons existSlide12
The Approval Gate …
Regulatory Status of the product
-
con'd
…
What type of submission
is needed to get FDA approval or clearance?Drugs:Full New Drug Application (NDA)
505(b)(2) NDA or "Paper NDA"Abbreviated New Drug Application
The OTC Drug route -- Abreva (Avanir/SKB)NDAOTC Review monograph changeSlide13
The Approval Gate …
Regulatory Status of the product -
con'd
…
What type of submission
is needed to get FDA approval or clearance?
Devices:Premarket Approval Application (PMA) -- clinical studies will be needed
Premarket Notification under § 510k -- clinical studies MAY be needed (or wanted)Slide14
The Approval Gate …
Regulatory Status of the product -
con'd
…
What type of submission
is needed to get FDA approval or clearance?
BiologicsBiologic License Application (BLA)
no generic versions now possible – may change …Slide15
The Approval Gate …
Regulatory Status of the product -
con'd
…
What quantity and quality of data will be demanded by FDA to show safety & effectiveness?
Will vary -- FDA has extensive discretion here
Key task -- try to get clarity as soon as possible in the process -- Ways to do so:
Pre-IND meeting -- encouraged by FDA prior to start of human clinicals
End of Phase 2 Meeting - also encouraged -- here's where you want to "lock" them inSlide16
Overview of Typical Pharmaceutical Product Development
16
FILING
APPROVAL
VALIDATION
IP
Marketing Research
Marketing Plan
1
In 2000 Dollars - Estimates by the National Cancer Institute for all new pharmaceutical. Estimate does not consider R&D costs that are not associated with the development of the drug in question. Most drug companies use a system of cost estimates that
includes the valuation of money if it had been invested andthe cost of drug development not approved by the FDA. Most studies conclude that the rate of commercialization success to be 1:5000.
How Much does it cost to develop a new drug
- James Love Consumer Project on Technology
http://www.cptech.org
April 2, 20002 Drug Approval Overregulation, MR Ward - CATO Regulation - http://www.cato.org/pubs/regulation/reg15n4e.htm
3 New York Times - November 8 1995
Cost:
1
Preclinical to Phase II - Approximately 1-7 million
Phase III - 2 - 8 million
Time:
2,3
Validation Batches - Product Costs
and Labor X 3 to 5 batches
Production Start Up Costs based on Contract or Facility
Total Costs =
10-25 million
USD
Preclinical to Completed Clinicals - 3-5 years
FDA Approval - 13.5 months
3
Validation and Production Launch - 6-18 months
Total Time =
4.5 - 7.5 years
Product LaunchSlide17
Welcome to the Jungle
17
Pre Clinical Work
Clinical Trials
Registration
Validation
Commercial
Production
Filing
Approval
Pre Approval Inspection
Stability
Stable
Unstable
FAIL
GO
Animal
Effective
Ineffective
FAIL
GO
Toxicology
Safe
Toxic
FAIL
GO
Micro
Antimicrobial
& Aseptic
Grows
Bugs
FAIL
GO
Chemistry
Passes ID
&
Description
Degradants
&
Impurities
FAIL
GO
Reformulation Egg
START OVER
REFORMULATE
Death of Product
Phase
I
Proof of
Concept
Phase
II
Efficacy
Phase
III
Definition
FAIL
Ineffective
Effective
GO
FAIL
Ineffective
Inferior
Effective
GO
Tweak Formula
Re-Evaluate
FAIL
Ineffective
Effective
GO
Clinical Report
Failure is Unlikely
Min. Energy Batch
Max. Energy Batch
Nominal
Batch
FAIL
FAIL
GO
FAIL
GO
PASS
GO
PASS
PASS
Reset
Parameters
Reset
Parameters
RESET ALL PARAMETERS
Quarantine
Product
Scale Up
Production
Launch
Ad Campaign
Fill Sales &
Warehouse
Pipeline
Launch
Validation Report
Stability Testing
Sell Product
Validation Sign Off
Phase
IV
FDA
STUDIES
Formula Improvement
Geriatric or Pediatric
Drug Interaction
Define LT & Side EffectsSlide18
And the next step…
You’ve got the device or drug okayed—now you have to manufacture it…Slide19
19
GMPs
Current good manufacturing practices (GMPs) are the methods by which manufacturers, holders, and transporters of drugs, biologics, or devices assure that every product that they make, hold, or transport is, and continues to be until it is used, safe and effective.
Failure to comply with GMPs (and for devices, failure to comply with the quality system regulations) makes a product “adulterated” and its distribution or sale illegal.Slide20
The Early Beginnings
1900s house-calls
Home remedies, ointments and “miracle elixirs”
Entertainment and music
No regulations until 1902
Fig. 1. Animation of ancient medicine showSlide21
Public Involvement
1905 - The Jungle by Upton Sinclair
Exposure of unsanitary conditions in meat packing plants
Public awareness and involvement
Pure Food and Drug Act
False labeling became illegal
Fig. 2. The Jungle by Upton Sinclair
Fig. 3. 1906 Meat processing plantSlide22
What is GMP?
Good Manufacturing Practice is a set of regulations, codes, and guidelines for the manufacture of drug substances and drug products, medical devices, in vivo and in vitro diagnostic products, and foods.
Fig.4 GMP handbooks for every industrySlide23
Good Manufacturing Practices Worldwide Enforcement
Good Manufacturing Practices are enforced in the United States by the FDA
In the United Kingdom by the Medicines and Healthcare Products Regulatory Agency
GMPs are enforced in Australia by the Therapeutically Goods Administration
In India by the Ministry of Health, multinational and/or foreign enterprises
Many underdeveloped countries lack GMPsSlide24
1941 Initiation of GMP
Sulfathiaziole
tablets contaminated with
phenobarbital
1941 - 300 people died/injured
FDA to enforce and
revise
manufacturing and quality control requirements1941 - GMP is born
Fig. 5 1906 Certificate of Purity signed by doctorSlide25
1962 Kefauver-Harris Drug Amendments
Thalidomide tragedy
Thousands of children born with birth defects due to adverse drug reactions of morning sickness pill taken by mothers
Strengthen FDA’s regulations regarding experimentation on humans and proposed new way how drugs are approved and regulated
“Proof of efficacy” lawSlide26
1976 Medical Device Amendments
1972 and 1973 -Pacemaker failures reported
1975 - hearing-
Dalkon
Shield intrauterine device caused thousands of injuries
Class I, II and III medical devices – based on degree of control necessary to be safe and effective
Fig.7 President Gerald Ford signs the Medical Device AmendmentsSlide27
1980 Infant Formula Act
1978 - major manufacturer of infant formula reformulated two of its soy products
1979 - Infants diagnosed with
hypochloremic
metabolic alkalosis
Greater regulatory control over the formulation and production of infant formula
Modification of industry’s and FDA’s recall procedures
Fig.8 Parody on Infant Formula ActSlide28Slide29
Part 211 –Selected cGMP For Finished Pharmaceuticals
Subpart A-General Provisions
Subpart B-Organization and Personnel
211.22 Responsibilities of quality control unit.
211.25 Personnel Qualifications.
211.28 Personnel responsibilities.
Subpart C-Buildings and Facilities
211.46 Ventilation, air filtration, air heating and cooling.
211.58 MaintenanceSubpart D-Equipment211.63 Equipment design, size, and location.211.65 Equipment construction.211.67 Equipment cleaning and maintenance.211.68 Automatic, mechanical, and electronic equipment.211.72 Filters.
Subpart E-Control of Components and Drug Product Containers and Closures211.80 General requirements.211.82 Receipt and storage of untested components, drug product containers, and closures.211.84 Testing and approval or rejection of components, drug product containers, and closures.211.86 Use of approved components, drug product containers, and closures.Subpart F-Production and Process Controls211.100 Written procedures; deviations.211.101 Charge-in of components.
211.103 Calculation of yield.211.105 Equipment identification...............Slide30
§ 211.25 Personnel qualifications
(a) Each person engaged in the manufacture, processing, packing, or holding of a drug product shall have education, training, and experience, or any combination thereof, to enable that person to perform the assigned functions. Training shall be in the particular operations that the employee performs and in current good manufacturing practice (including the current good manufacturing practice regulations in this chapter and written procedures required by these regulations) as they relate to the employee's functions. Training in current good manufacturing practice shall be conducted by qualified individuals on a continuing basis and with sufficient frequency to assure that employees remain familiar with CGMP requirements applicable to them.
(b) Each person responsible for supervising the manufacture, processing, packing, or holding of a drug product shall have the education, training, and experience, or any combination thereof, to perform assigned functions in such a manner as to provide assurance that the drug product has the safety, identity, strength, quality, and purity that it purports or is represented to possess.
(c) There shall be an adequate number of qualified personnel to perform and supervise the manufacture, processing, packing, or holding of each drug product.Slide31
Quality Assurance vs. Quality Control
Quality Assurance
An overall
management plan to
guarantee the
integrity of data
(The “system”)
Quality Control
A series of
analytical measurements usedto assess thequality of the analytical data(The “tools”)Slide32
True Value vs. Measured Value
True Value
The known, accepted value of a quantifiable property
Measured Value
The result of an individual’s measurement of a quantifiable propertySlide33
Accuracy vs. Precision
Accuracy
How well a measurement agrees with an accepted value
Precision
How well a series of measurements agree with each otherSlide34
Systematic vs.
Random Errors
Systematic Error
Avoidable error due to controllable variables in a measurement.
Random
Errors
Unavoidable errors that are always present in any measurement. Impossible to eliminateSlide35
Quality Control Measures
Standards and Calibration
Blanks
Recovery Studies
Precision and Accuracy Studies
Method Detection Limits
State LawsSlide36
Standards and Calibration
Prepared vs. Purchased Standard
Signals: Peak Area, Beer’s Law
Calibration Curves
Continuing Calibration Checks
Internal Standards
Performance TestingSlide37
Calibration Curves
Graphical representation of the relationship between:
The analytical signal
The concentration of the
analyte
andSlide38Slide39
Continuing Calibration Verification
Many methods don’t require that daily calibration curves are prepared
A “calibration verification” is
analyzed with each batch of samplesSlide40
Sample Batch
10 - 20 samples (method defined) or less
Same matrix
Same sample prep and analysis
Contains a full set of
QC samplesSlide41
Internal Standards
A compound
chemically similar to the
analyte
Not expected to be present in the sample
Cannot interfere in the analysisAdded to the calibration standards
and to the samples in identical amountsSlide42
Internal Standards
Refines the calibration process
Analytical signals for calibration standards are compared to those for internal standards
Eliminates differences in random and systematic errors between samples and standardsSlide43
Performance Testing
Blind samples submitted to laboratories
?
?
?
Labs must periodically analyze with acceptable results in order to maintain accreditationSlide44
Blanks, Blanks, Blanks
Laboratory Reagent Blanks
Instrument Blanks
Field Reagent Blanks
Trip BlanksSlide45
Laboratory Reagent Blanks
Contains every reagent used in the analysis
Is subjected to all analytical procedures
Must give signal below detection limit
Most methods require one with every batchSlide46
Instrument Blank
A clean sample (e.g., distilled water) processed through the instrumental steps of the measurement process; used to determine instrument
contaminationSlide47
Field Reagent Blanks
Prepared in the lab, taken to the field
Opened at the sampling site, exposed to sampling equipment, returned to the lab.Slide48
Trip Blanks
Prepared in the lab, taken to the field
Not opened
Returned to the lab
Not always required in EPA methodsSlide49
Recovery Studies
Matrix Spikes
Laboratory Control Samples
Surrogates Slide50
Matrix Spikes
Sample spiked with a known amount of
analyte
Subjected to all sample prep and analytical procedures
Determines the effect of the matrix on
analyte
recovery
Normally one per batchSlide51
Laboratory Control Sample
Subjected to all sample prep and
analytical procedures
Analyte
spiked into reagent waterSlide52
Precision and Accuracy
Required for initial certification and annually thereafter
A series of four laboratory control samples
Must meet accuracy (recovery) and precision (standard deviation) requirements, often in methodSlide53
Method Detection Lim
it
“The minimum concentration of a substance that can be measured and reported with 99% confidence that the
analyte
concentration is greater than zero”
Slide54
Method Detection Limit
MDLs are determined according to 40 CFR, part 136, Appendix B
Seven replicate laboratory control samples, analyzed for
precisionSlide55
Method Detection Limit
Must be performed initially for certification
Must meet criteria specified in method
Must be performed with change in instrumentation or test method
Annually with
ELCP (
Environmental Laboratory Certification
Program)Slide56
State Laws
Each state has laws governing
laboratories and their personnel.