Miami The Global Leader in Quality Automotive Parts Supply September 2 2010 Operations Team Motto Theres always a way to do things betterFind it Thomas A Edison 3 Content ID: 504383
Download Presentation The PPT/PDF document "Parts Distribution Center" is the property of its rightful owner. Permission is granted to download and print the materials on this web site for personal, non-commercial use only, and to display it on your personal computer provided you do not modify the materials and that you retain all copyright notices contained in the materials. By downloading content from our website, you accept the terms of this agreement.
Slide1
Parts Distribution Center(Miami)
The Global Leader in Quality Automotive Parts Supply
September 2, 2010Slide2
Operations Team Motto“There’s always a way to do things better…..….Find it”
Thomas A. EdisonSlide3
3Content
Overview of Hyundai MobisOverview of MPA & Mobis-Miami OperationsOverview of PDA Plus System
Overview of WOS SystemSlide4
4Overview of Hyundai Mobis
Global player among OEM automotive parts suppliersRanked 12th overall in 2009 Top 100 global suppliersHeadquartered in Seoul, Korea
2009 Sales exceeded U$11.2 billion Two Business Divisions - Module Division specializes in supplying chassis, cockpit, front-end, ABS modules to manufacturing units with JIT sequencing - Service Parts Division supplies A/S Service parts to
Hyundai-Kia distributors and dealers worldwideSlide5
5Hyundai-Kia Automotive Group
HMC & KMC - Vehicle Manufacturing - Vehicle Service
- Share common design platform - Fastest growing auto manufacturer in the world• Hyundai Mobis - Module - A/S Parts distribution
- Top performing stock in Korean
stock exchange
• Combined revenue of U$114 billion
in 2009Slide6
6Overview of Mobis Parts America
A/S Parts Sales turnover of $800 million7 PDC’s in Continental USAService both Hyundai & Kia Dealers
Miami PDC - 100% export business - Services 80 Distributors in 37 countries - Build to design PDC, opened in June 2009 Slide7
Service Area
Mobis services dealers in all 50 states with each PDC being responsible for servicing a particular region. Dealers refer to the PDC falling in their geographic area as their “facing” PDC.
All orders dealers place through their DCS (Dealer Communication System) or Hyundai’s Internet based system will be automatically routed to their facing PDC.
KIA PDC
KIA PDC
MIAMI PDC
KIA & HYUNDAI Slide8
C
26 Countries
53 Distributors
Caribbean
B
7 Countries
21 Distributors
A
4 Countries
5
Distributors
Multiple Region Specifications:
Miami PDC Service TerritorySlide9
9
Ariel View of Miami PDCSlide10
10
PDC LayoutSlide11
11
SLOTTING: A, B & D CLASS
Pick Path-Bin SectionSlide12
12
SLOTTING: C, E & D CLASS
Pick Path-Bin SectionSlide13
Bin Location DimensionsSlide14
14
Bin Dimensions-Type 1Slide15
15
Golden Zone (Example)Slide16
Strike Zone (Example)
3 LEVEL 'A'~'B' CLASS
2 LEVEL 'A'~'B' CLASS
1 LEVEL 'D' CLASS
5 LEVEL 'A'~'B' CLASS
6 LEVEL 'A'~'B' CLASS
4 LEVEL 'A'~'B' CLASS
7 LEVEL 'D' CLASS
8 LEVEL 'D' CLASS
10K 03~12
(KIA-FAST)
9 LEVEL 'D' CLASSSlide17
17Slide18
18Slide19
PLUS
PLUSPDA based
Logisticsin the Ubiquitous S
ystem
Characteristics
Bar-code scanning
Network dependant
Ticket-less
Real-timeSlide20
Main MenuSlide21
On-dock
Reporting on-dock
Scan case No.
Check detail
Process (scan) case No. again (report)
Go on to the next caseSlide22
On-dock sort
Sorting parts (docked)
Scan case No.
Scan part No. (report)
Sort into Cross-dock and Put-away
Go on to the next partSlide23
Put-away
Putting-away sorted parts into the repository
Scan part No.
Confirm location No.
Confirm part No. (in stock)
Count quantity
Press enter (report)
Go on to the next partSlide24
In-line put-away
Putting-away sorted parts into the repository orderly manner
Scan part No. (without sequence)
Click sort
Confirm location No.
Confirm part No. (in stock)
Count quantity
Press enter (report)
Move on to the next locationSlide25
Picking Schedule (Priority)
Picking Process3)
Picking Method
- Generated by Ship-mode and Dist. Code
- Frequency : Daily midnight batch allocation & manual picking release
- How to Sequence
(by unit 10)
: Courier(P) 1010~, Air(A) 2010~, Sea(S) 3010~
- How to be used in PDA
⇒ Drop Picking order to worker’s PDA by Picking Schedule.
Description
PDA Screen-ID
Order Picking
One Picking order in one pick instruction
<301>
Multi Picking
More than two Picking orders in one pick instruction for same
distributor
<301>
Batch Picking
Combining parts from multiple orders in one pick instruction.
After picking, the Parts have to be sorted by order tag.
<311>
<312>Slide26
26
Pick Locations Assignment
)Slide27
27
Picking Hardware
Pack Mule + Cart + SA BoxSlide28
Picking
Picking parts from the repository
Check instruction and go to the instructed location
Prepare order tag and scan it
Confirm location No.
Confirm part No.
Count quantity
Press enter (report)
Move on to the next instructed location