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Parts Distribution Center Parts Distribution Center

Parts Distribution Center - PowerPoint Presentation

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Parts Distribution Center - PPT Presentation

Miami The Global Leader in Quality Automotive Parts Supply September 2 2010 Operations Team Motto Theres always a way to do things betterFind it Thomas A Edison 3 Content ID: 504383

parts picking class pdc picking parts pdc class level part scan location amp kia hyundai pick overview service mobis

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Slide1

Parts Distribution Center(Miami)

The Global Leader in Quality Automotive Parts Supply

September 2, 2010Slide2

Operations Team Motto“There’s always a way to do things better…..….Find it”

Thomas A. EdisonSlide3

3Content

Overview of Hyundai MobisOverview of MPA & Mobis-Miami OperationsOverview of PDA Plus System

Overview of WOS SystemSlide4

4Overview of Hyundai Mobis

Global player among OEM automotive parts suppliersRanked 12th overall in 2009 Top 100 global suppliersHeadquartered in Seoul, Korea

2009 Sales exceeded U$11.2 billion Two Business Divisions - Module Division specializes in supplying chassis, cockpit, front-end, ABS modules to manufacturing units with JIT sequencing - Service Parts Division supplies A/S Service parts to

Hyundai-Kia distributors and dealers worldwideSlide5

5Hyundai-Kia Automotive Group

HMC & KMC - Vehicle Manufacturing - Vehicle Service

- Share common design platform - Fastest growing auto manufacturer in the world• Hyundai Mobis - Module - A/S Parts distribution

- Top performing stock in Korean

stock exchange

• Combined revenue of U$114 billion

in 2009Slide6

6Overview of Mobis Parts America

A/S Parts Sales turnover of $800 million7 PDC’s in Continental USAService both Hyundai & Kia Dealers

Miami PDC - 100% export business - Services 80 Distributors in 37 countries - Build to design PDC, opened in June 2009 Slide7

Service Area

Mobis services dealers in all 50 states with each PDC being responsible for servicing a particular region. Dealers refer to the PDC falling in their geographic area as their “facing” PDC.

All orders dealers place through their DCS (Dealer Communication System) or Hyundai’s Internet based system will be automatically routed to their facing PDC.

KIA PDC

KIA PDC

MIAMI PDC

KIA & HYUNDAI Slide8

C

26 Countries

53 Distributors

Caribbean

B

7 Countries

21 Distributors

A

4 Countries

5

Distributors

Multiple Region Specifications:

Miami PDC Service TerritorySlide9

9

Ariel View of Miami PDCSlide10

10

PDC LayoutSlide11

11

SLOTTING: A, B & D CLASS

Pick Path-Bin SectionSlide12

12

SLOTTING: C, E & D CLASS

Pick Path-Bin SectionSlide13

Bin Location DimensionsSlide14

14

Bin Dimensions-Type 1Slide15

15

Golden Zone (Example)Slide16

Strike Zone (Example)

3 LEVEL 'A'~'B' CLASS

2 LEVEL 'A'~'B' CLASS

1 LEVEL 'D' CLASS

5 LEVEL 'A'~'B' CLASS

6 LEVEL 'A'~'B' CLASS

4 LEVEL 'A'~'B' CLASS

7 LEVEL 'D' CLASS

8 LEVEL 'D' CLASS

10K 03~12

(KIA-FAST)

9 LEVEL 'D' CLASSSlide17

17Slide18

18Slide19

PLUS

PLUSPDA based

Logisticsin the Ubiquitous S

ystem

Characteristics

Bar-code scanning

Network dependant

Ticket-less

Real-timeSlide20

Main MenuSlide21

On-dock

Reporting on-dock

Scan case No.

Check detail

Process (scan) case No. again (report)

Go on to the next caseSlide22

On-dock sort

Sorting parts (docked)

Scan case No.

Scan part No. (report)

Sort into Cross-dock and Put-away

Go on to the next partSlide23

Put-away

Putting-away sorted parts into the repository

Scan part No.

Confirm location No.

Confirm part No. (in stock)

Count quantity

Press enter (report)

Go on to the next partSlide24

In-line put-away

Putting-away sorted parts into the repository orderly manner

Scan part No. (without sequence)

Click sort

Confirm location No.

Confirm part No. (in stock)

Count quantity

Press enter (report)

Move on to the next locationSlide25

Picking Schedule (Priority)

Picking Process3)

Picking Method

- Generated by Ship-mode and Dist. Code

- Frequency : Daily midnight batch allocation & manual picking release

- How to Sequence

(by unit 10)

: Courier(P) 1010~, Air(A) 2010~, Sea(S) 3010~

- How to be used in PDA

⇒ Drop Picking order to worker’s PDA by Picking Schedule.

Description

PDA Screen-ID

Order Picking

One Picking order in one pick instruction

<301>

Multi Picking

More than two Picking orders in one pick instruction for same

distributor

<301>

Batch Picking

Combining parts from multiple orders in one pick instruction.

After picking, the Parts have to be sorted by order tag.

<311>

<312>Slide26

26

Pick Locations Assignment

)Slide27

27

Picking Hardware

Pack Mule + Cart + SA BoxSlide28

Picking

Picking parts from the repository

Check instruction and go to the instructed location

Prepare order tag and scan it

Confirm location No.

Confirm part No.

Count quantity

Press enter (report)

Move on to the next instructed location