Pamela Toshner Northern District Lake BIologist Lean Six Sigma What is it Lean Six Sigma is a comprehensive and flexible system for achieving sustaining and maximizing organizational success ID: 813228
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Slide1
Lean Government, Healthy Lakes
Pamela Toshner,
Northern District Lake BIologist
Slide2Lean Six Sigma – What is it?Lean Six Sigma is a comprehensive and flexible system for achieving, sustaining and maximizing organizational success.
The Lean Six Sigma approach is driven by:Closely understanding customer needsDisciplined use of facts, data & statistical analysis
Diligent attention to managing, improving & reinventing organizational processesTo insure an organizational transformation, Lean Six Sigma also focuses on the culture of an organization.2
Lean Six Sigma
Delight Customers
Improve Processes
Data and Facts
Quality
Speed
Variation & Defects
Process Flow
Team- work
Source:
What Is Lean Six Sigma
, George,
Rowlands
&
Kastle
Slide3Lean = Eliminating Wastes & Building Capacity3
Overproduction
Waiting
Transportation
Non-Value Added Processing
Excess Inventory
Defects
Excess Motion
Underutilized staff
Typically 95% of Lead Time is Non-Value Added
Slide4DMAIC MethodologyDEFINE – opportunities in selected process
MEASURE – current performance of process outputANALYZE – root causes of problemsIMPROVE – the process. Reduce or eliminate variation and non- value added activities
CONTROL – process inputs so that problems don’t reoccur
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Slide5Tools Vs. DMAIC
Tool
DefineMeasureAnalyze
Improve
Control
Voice of the Customer
X
Operational Definition
X
Cause and Effect Diagrams
X
Measurements and Data
X
Check Sheets/Tally
Sheets
X
Pareto Charts
X
X
X
Histograms
X
X
X
Run Charts
X
X
X
Control Charts
X
X
X
X
5s EventsXXStandardized WorkXXSIPOCXXFlowchartXXVAFA / VSMXXKiazenXXControl PlanXX
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Slide6Value-added and Non-Value-addedValue-Added: the process steps in which information and/or material is transformed to help achieve a customer requirement directlyEssential Non-Value-Added
: Process steps that are required even though they do not directly add value to the customerNon-Value-Added: Process steps that add no value for the customer
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Slide7Example DNR ProjectsR& R Closure ProcessClean Boats Clean Waters Clean GrantsWild Game Serving Permit Improvement
LeMay Forestry Center StockroomEndangered Resources Review Consistency Phase 2 of Master Planning
Legal Opinion FileNutrient Management Plan ProcessIncreasing Accessibility to MFL Open Lands InfoOperator Certification High Capacity Well Application ProcessingWPDES Specific Permit ReissuanceGEF II Mail Room
Forestry Division Program Review Data Collection
Air Management Construction Permits
Customer Feedback Process
Green Tier - Tier 1 Acceptance
Law Enforcement Annual Credential ReviewOC Communication Tool UpgradeAir Management Stationary Source Referrals
Closure Approval Process - Phase IIHazardous Waste Compliance InspectionsDisabled Hunter Permit Application ProcessLocal and Long Distance Phone Service Fulfillment Process for the Regions
Development Projects System ImprovementsDog Training & Trialing License ProcessHeritage Data Mapping ProjectImplementing Hunting in State ParksGrant Opportunities Focused on the Great LakesImproved Fish Quota Request Process
Permitting Lake-wide Fish Habitat ProjectsAdministrative Rule ProcessNew Hire Paysetting ProcessStaff OnboardingAeronautics Management Review
Stormwater NOI Process
Slide8CLEAN BOATS CLEAN WATERS CLEAN GRANTS
This or That?
Which process steps are most time consuming?
Slide9Clean Boats Clean Waters Clean Grants
Goal
Past
Target
Current*
Success?
Reduce DNR staff workload.
(Reduce volunteer workload.)
18 hrs/project
(40 hrs/project)
12
hrs
/project
(20
hrs
/project)
15 min/project
30 min/project
Yes
Reduce Lead (delivery) time.
3 months
14 business days
10 business days
Yes
Improve customer satisfaction.
Dissatisfied
100% satisfaction
100%
Yes
Simplify the process.
15+ steps
7 steps
7 steps
Yes
Ensure staff and customer safety
Be safe.
Be safe.
Yes
* Preliminary results.
Slide10CBCWCG Lessons LearnedThis is an opportunity.“We are own barriers.” The devil – and the work – is in the details.
Projects should be large enough to produce desired results, but narrowly scoped in order to bring project to closure in a timely manner.Include external partners on team.Articulate team expectations.
Slide11Have fun!
Slide12Shoreland Health Initiatives
AFTER
BEFORE
Goals
Simplify the lake protection shoreline restoration grant administrative process.
Create and launch a new
Shoreland
Health Initiatives product, including funding and technical assistance options, that increases waterfront property owner participation in habitat restoration and practices that reduce runoff and erosion (e.g. rain gardens, infiltration pits).
Shoreland
Health Initiatives
Restore
Divert
Infiltrate
Illustrations and photos from KJE Design and Harmony Environmental
Slide14The Voice of the CustomerLean Six Sigma projects focus not only on Departmental process improvements but also emphasize customer satisfaction and customer loyalty.By improving process performance, customer satisfaction can be impacted in a positive manner.
Customers can be internal as well as external.
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