2019 Hard Bus Retrofill - PowerPoint Presentation

2019 Hard Bus Retrofill EntelliGuard G to Emax 2 ANSI C37 / UL 1066 / CSA EPSP Global Product Service Management

EPSP Global Service October 23, 2019 Slide 2 Service Product Portfolio 1-Installation and commissioning An investment in long-term equipment’s reliability 2-Training The best way to teach how to respond efficiently in different critical situations 3-Spares and consumablesAll original and genuine spare parts and upgrade kits. 4-MaintenanceMaintenance to guarantee the system’s continuous operation 5-RepairsWorkshop and on site repairs by our service engineers 6-Engineering and consultingApplication recommendations and environmental best practices. 7-Extensions, upgrades and retrofitsEnhance existing equipment with the latest technologies. 8-End of life servicesEquipment’s recycling in line with environmental requirements 9-ReplacementsReplacing old equipment can dramatically increase performance and reduce costs. 10-Advanced servicesPredictive Maintenance into ABB Ability EDCSEkip Up to upgrade your installations 11-Service agreements Customer support agreements for low voltage equipments

Product Portfolio - Retrofitting Kit Solutions October 23, 2019 Slide 3 How to upgrade your installations 1. Hard Bus Retrofill (RF) The existing fixed part is removed from the switchboard and the new one is installed using a pre-designed bus bar connection and protection shields. 2. Cradle in Cradle ( CiC)The fixed part of the new CB is modified to be inserted in the old fixed part. 3. Direct Replacement (DR)The moving part of the new CB has to be modified to simulate the moving part of the old CB. PortfolioABB: New Emax, Emax, Megamax, Novomax, Otomax, IsomaxCompetitors: Schneider, Siemens, Terasaki, AEG H&W, MitsubishiPortfolioABB: Emax, New Emax, Megamax, Novomax, Modul, ASEA ALGCompetitors: Masterpact M (Schneider)PortfolioABB: Isol, Fusol, Otomax, BBC K-Line, MegamaxCompetitors: GE, Federal Pacific, Allis Chalmers

Hard Bus Retrofill EntelliGuard G to Emax 2 October 23, 2019 Slide 4 How to upgrade your installations Hard Bus Retrofill (RF)What?Hard bus retrofill consists of:Pre-designed and cut bus bars to link new terminals to existing copper busbars. Insulating shields prevent live parts from being exposed Sticker drilling template to cut the doorMounting instructionsWhen?Fixed and withdrawable circuit breakers when the mounted fixed part of the old breaker is in bad conditionsHow?The chassis of the old breaker has to be removedWho?Anyone can do it (also customers)Why? Easy installation allows to replace the complete product

Hard Bus Retrofill EntelliGuard G to Emax 2 October 23, 2019 Slide 5 ANSI C37 / UL 1066 / CSA EntelliGuard G EntelliGuard G devices, automatic circuit breakers and switch disconnectors, are used to protect and control low voltage distribution systems.Entelliguard G is a complete range offering a large selection of performance levels: Rating currents Iu from 400 to 6400ABreaking capacity Icu up to 200kA at 240V UL-IEC?Operational voltage Ue up to 1000 V EntelliGuard G Life CycleLaunch: 2009Life cycle status: Active

Hard Bus Retrofill EntelliGuard G to Emax 2 October 23, 2019 Slide 6 ANSI C37 / UL 1066 / CSA Value propositions Safety & Protection Highest quality level confirmed by certified products. Easy to installEasy installation requires limitated shutdown. Instructional sheet is provided with the product.Continuous operationPREDICT feature in ABB Ability™ EDCS for Predictive Maintenance.Optimum interfaceEkip Power Controller to improve energy efficiency.Connection into IoT and integration into systems with different communication protocols.

Hard Bus Retrofill EntelliGuard G to Emax 2 October 23, 2019 Slide 7 ANSI C37 / UL 1066 / CSA Soliution for fixed EntelliGuard GThe kit consist of: Fixing plates to mount the new breaker Adapting terminals Instructional manualInsulating coverAccessory:Kit for door’s adaption

Hard Bus Retrofill EntelliGuard G to Emax 2 October 23, 2019 Slide 8 ANSI C37 / UL 1066 / CSA HBRF – FIXED VERSIONS EntelliGuard G ANSI/UL1066 to Emax 2 ANSI C37/UL1066/CSA 1) Rating Plug In=800…1200A as mandatory accessory to retrofit Envelope1 with In = 800…1200A2) Rating Plug In=3200A as mandatory accessory to retrofit Envelope3 with In = 3200A EntelliGuard GEmax 2  Version TypeIn [A]VersionTypeIn [A] Icu/Ics [kA]254VIcu/Ics [kA]508 VIcu /Ics [kA]635VIcw (1s)Envelope 1N up to 1600E2.2S-A1600 (1)65 656565Envelope 1H up to 1600E2.2H-S1600 (1)85 85 65 65 Envelope 1 P up to 1600 E2.2 V-A 1600 (1) 100 100 65 65 Envelope 1 N 2000 E2.2 S-A 2000 65 65 65 65 Envelope 1 H 2000 E2.2 H-A 2000 85 85 65 65 Envelope 1 P 2000 E2.2 V-A 2000 100 100 65 65 Envelope 3 M 4000 E6.2 V-A 4000 100 100 100 85 Envelope 3 B 3200 - 4000 E6.2 V-A 4000 (2) 100 100 100 100 Envelope 3 M 5000 E6.2 V-A 5000 100 100 100 85 Envelope 3 B 5000 E6.2 V-A 5000 100 100 100 100

Hard Bus Retrofill EntelliGuard G to Emax 2 October 23, 2019 Slide 9 ANSI C37 / UL 1066 / CSA Soliution for withdrawable EntelliGuard GThe kit consist of: Base supports to mount Emax2 at a similar high of the EntelliGuard GAdapting terminals kitInstructional manualAccessory:Kit for door’s adaption

Hard Bus Retrofill EntelliGuard G to Emax 2 October 23, 2019 Slide 10 ANSI C37 / UL 1066 / CSA HBRF – WITHDRAWABLE VERSIONS EntelliGuard G ANSI/UL1066 to Emax 2 ANSI C37/UL1066/CSA 1) Rating Plug In=3200A as mandatory accessory to retrofit Envelope3 with In = 3200 EntelliGuard GEmax 2  VersionType In [A]VersionTypeIn [A]Icu /Ics [kA]254 VIcu/Ics [kA]508 VIcu/Ics [kA ]635 VIcw (1s)Envelope 1S up to 1200E2.2S-Aup to 12006565 5050Envelope 1Nup to 1600 E2.2S-Aup to 1600 6565 65 65 Envelope 1 H up to 1600 E2.2 H-A up to 1600 85 85 65 65 Envelope 1 P up to 1600 E2.2 V-A up to 1600 100 100 65 65 Envelope 1 N 2000 E2.2 S-A 2000 65 65 65 65 Envelope 1 H 2000 E2.2 H-A 2000 85 85 65 65 Envelope 1 P 2000 E2.2 V-A 2000 100 100 65 65 Envelope 2 E up to 1600 E4.2 V-A up to 1600 85 85 85 85 Envelope 2 M up to 1600 E4.2 V-A up to 1600 100 100 100 85 Envelope 2 E 2000 E4.2 V-A 2000 85 85 85 85 Envelope 2 M 2000 E4.2 V-A 2000 100 100 100 85 Envelope 2 E 3200 E4.2 V-A 3200 85 85 85 85 Envelope 2 M 3200 E4.2 V-A 3200 100 100 100 85 Envelope 3 M up to 5000 E6.2 V-A up to 5000 (1) 100 100 100 65 Envelope 3 B 4000 - 5000 E6.2 V-A 4000 - 5000 100 100 100 100

Hard Bus Retrofill EntelliGuard G to Emax 2 October 23, 2019 Slide 11 ANSI C37 / UL 1066 / CSA Soliutions for EntelliGuard G UL489It is possible to upgrade also EntelliGuard G UL489 standard with a special Hard Bus Retrofill solution to Emax 2.In these cases, there is a dedicated configuration of the trip unit that sets the protection I always in "ON". The tables below show the solutions available. The kits are the same of the UL1066 versions

Hard Bus Retrofill EntelliGuard G to Emax 2 October 23, 2019 Slide 12 ANSI C37 / UL 1066 / CSA HBRF – FIXED VERSIONS - EntelliGuard G UL489 to Emax 2 ANSI C37/UL1066/CSA EntelliGuard GEmax 2  VersionTypeIn [A]VersionType In [A]Icu/Ics [kA]240 VIcu/Ics [kA]580 V Icu/Ics [kA]600 VIcw (1s)Envelope 1Nup to 1600E2.2S-A1600 (1) 65656542 Envelope 1Hup to 1600E2.2H-S1600 (1)85858550 Envelope 1 P up to 1600 E2.2 V-A 1600 (1) 100 100 100 50 Envelope 1 N 2000 E2.2 S-A 2000 65 65 65 42 Envelope 1 H 2000 E2.2 H-A 2000 85 85 65 50 Envelope 1 P 2000 E2.2 V-A 2000 100 100 65 50 Envelope 2 N 2500 E4.2 V-A 2500 65 65 65 42 Envelope 2 H 2500 E4.2 V-A 2500 85 85 65 50 Envelope 2 M 2500 E4.2 V-A 2500 100 100 100 65 Envelope 2 H 3000 E4.2 V-A 3200 (2) 85 85 65 50 Envelope 2 M 3000 E4.2 V-A 3200 (2) 100 100 100 65 Envelope 3 M 4000 E6.2 V-A 4000 100 100 100 65 Envelope 3 M 5000 E6.2 V-A 5000 100 100 100 65 1) Rating Plug In=800…1200A as mandatory accessory to retrofit Envelope1 with In = 800…1200A 2) Adjust the protections L,S,I,G according to the system capability. The retrofitting kit guarantees performances up to 3000A

Hard Bus Retrofill EntelliGuard G to Emax 2 October 23, 2019 Slide 13 ANSI C37 / UL 1066 / CSA HBRF – WITHDRAWABLE VERSIONS - EntelliGuard G UL489 to Emax 2 ANSI C37/UL1066/CSA EntelliGuard GEmax 2  Version TypeIn [A]VersionTypeIn [A] Icu/Ics [kA]240VIcu/Ics [kA]580V Icu/Ics [kA]600VIcw (1s)Envelope 1 Sup to 1200E2.2S-Aup to 120065 655042Envelope 1N up to 1600E2.2S-Aup to 1600 65 656542Envelope 1H up to 1600 E2.2 H-A up to 1600 85 85 65 50 Envelope 1 P up to 1600 E2.2 V-A up to 1600 100 100 65 50 Envelope 1 N 2000 E2.2 S-A 2000 65 65 65 42 Envelope 1 H 2000 E2.2 H-A 2000 85 85 65 50 Envelope 1 P 2000 E2.2 V-A 2000 100 100 65 50 Envelope 2 M up to 1600 E4.2 V-A up to 1600 100 100 100 65 Envelope 2 M 2000 E4.2 V-A 2000 100 100 100 65 Envelope 2 N 2500 E4.2 S-A 2500 65 65 65 42 Envelope 2 H 2500 E4.2 H-A 2500 85 85 65 50 Envelope 2 M 2500 E4.2 V-A 2500 100 100 100 65 Envelope 3 M up to 5000 E6.2 V-A up to 5000 (1) 100 100 100 65 1) Rating Plug In=3200A as mandatory accessory to retrofit Envelope3 with In = 3200

October 23, 2019 Slide 14 Fixed circuit breaker Withdrawable circuit breaker Width - LHeight - H Dept - PWidth - L Height - H Dept - P3p4p 3p4pE2.2 [mm]400490500221400 490440355[inch]15,74 19,2919,688,715,7419,29 17,3213,97E4.2[mm]500620 500221500620440355 [inch] 19,68 24,41 19,68 8,7 19,68 24,41 17,32 13,97 E6.2 [mm] 900 1020 500 221 900 1020 440 355 [inch] 35,43 40,16 19,68 8,7 35,43 40,16 17,32 13,97 Check before ordering Hard Bus Retrofill EntelliGuard G to Emax 2 ANSI C37 / UL 1066 / CSA Before ordering, it is important verify some dimensions taking in account the size of Emax 2 with the ones of EntelliGuard G. Information on the table here below. It is important to highlight as the width of Emax 2 E6.2 (35.43 inch) is higher than the one of EntelliGuard G Envelope 3 (32 inch).

October 23, 2019 Slide 15 EntelliGuard G External Accessories Solution with Emax 2Cable Interlocks Replace all interlocked breakers in the system.Time delay module (TMD)Replace with Emax 2 Electronic time-delay device for undervoltage release - UVD Auxiliary switches (8NO+8NC)Chose Emax 2 AUX 15Q in case AUX4Q + AUX6Q does not provide enough contacts.Voltage conditioner plateEmax 2 has internal voltage sensing in these situations:- Ekip Touch/G-Touch + Measurement Enabler/Enabler & sockets + Measuring Package - Ekip Hi-Touch/G Hi Touch By default, voltage input is wired to the bottom terminals; if top is desired make sure to specify on the order. Order the external voltage socket arrangement in case the use of external potential transformers is desiredDoor interlocksReplace with the Emax 2 DLC, DLP or DLR solution.Neutral Rogowski CTsReplace with Emax 2 External current sensors (in a 3P4W system) External CT for ground-fault detectionReplace zero sequence CT for the earthing conductor of the main power supply by Emax 2’s homopolar toroid.Modbus/Profibus COMMEmax 2 needs to be ordered with Ekip Com Modbus RS485 or Ekip Com Profibus plus the Ekip Supply Module.  (Ekip Touch/Hi-Touch)Auxiliary power supply 24V dcEkip Supply Module is needed Key Interlock mounted on the cassetteEvaluate the use of:- key lock and padlock in open position KLC/PLC- key lock and padlock in racked-in/racked-out position KLC/PLPZone Selectivity Interlocking Contact ABB for informationMulti Source GFContact ABB for informationRELT SwitchContact ABB for information Accessories correspondence – EntelliGuard G vs Emax 2 Hard Bus Retrofill EntelliGuard G to Emax 2ANSI C37 / UL 1066 / CSA Emax 2 internal mechanical and electrical accessories are compatible with the ones of EntelliGuard G. On the table, information about the solution for external accessories

October 23, 2019 Slide 16 GE EntelliGuard TU Ekip Dip Ekip Touch Ekip Hi-TouchProtection functionsLI - LSI - LSIGLI - LSI - LSIG LI - LSI - LSIGLI - LSI - LSIGBasic protection functions     L - Overload protection SSSSS - Selective short-circuitSSSS I - Instantaneous short-circuitOSS SG - Earth faultOSSS Neutral protectionOS(4p); M(3p)S(4p); M(3p)S(4p); M(3p) Thermal memory for L&S protections S (L only ) S S S OT - Internal overtemperature S S S S Advanced protection functions         Start-up function for L,S, & G protections S - S S G_ext - Earth fault on toroid O - S S Zone selectivite short-circuit O - S S Measurament functions         Phase & Neutral current (RMS) S M + C S S Voltage: phase-phase , phase-neutral O - M S Power: active , reactive , apparent O - M S Energy: active , reactive , apparent O - M S Contact wear S C S S Maintenance indicators S C S S Circuit breaker identifying data S C S S Data logger O - S S Network analyzer - - - S Power controller - - O O Hard Bus Retrofill EntelliGuard G to Emax 2 ANSI C37 / UL 1066 / CSA Trip Unit correspondence – EntelliGuard G vs Emax 2

Retrofit kits October 23, 2019 Slide 17 Why would you choose our retrofits? Introduce easily new technologies in old systems – Emax 2: all in one innovation

Retrofit kits October 23, 2019 Slide 18 Why would you choose our retrofit kits? Predict ControlSupervise the system health conditions and predict next maintenance actionsRemotely implement an effective power management strategy to simply achieve energy savings MonitorOptimizeDiscover plant performance, supervise the electrical system and allocate costsAnalyze the relevant information, improve the use of your assets and take the right business decision Introduce easily new technologies in old systems - Emax 2: cloud-based Energy and Asset Management

Retrofit kits October 23, 2019 Slide 19 Why would you choose our retrofits? Introduce easily new technologies in old systems– High quality and easy installationABB Retrofit kits have high quality as: Tested in accredited laboratory and completed with compatibility declarationsDeveloped by the same R&D team that has developed both old and new circuit breakersBehind the kits there are studies to respect the Driving factors:Thermal behaviorShort circuit withstand current Dielectric properties Mechanical fits: installation, compatibility, auxiliary connectionsEasy installationEquipped with clear mounting instruction/video tutorials

October 23, 2019 Slide 20