MODEL ROIM45 INTRODUCTION RODRILL Impact Mast is made in America Masts range from 40 to 70 in overall length depending on your order The mast consists of 4 main parts the Mast structure the ID: 302300
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RODRILL IMPACT MAST
MODEL ROIM-45Slide2
INTRODUCTION
RODRILL Impact Mast is
made in America. Masts range from 40’ to 70’ in overall length depending on your order. The mast consists of 4 main parts, the Mast structure, the Sled, the Boom Tip
Connector, Vibratory Hammer, Hopper and
Mandrel
.
The Impact Mast is typically installed on an excavator such as John Deere / Hitachi 450 / Caterpillar 345 or larger excavator. Application on smaller machines such as Cat 330 may be possible depending on mast length and vibratory hammer selection
.
The Impact vibro mast is sold with, and designed to operate with, proprietary vibratory hammers. These hammers are manufactured by American Pile Driving Equipment (APE) located in Kent, WA. These APE Vibratory Hammers are modified specifically for Geopier application. Available hammers range from 500 to 2500 inch
pounds
of Eccentric
moment. The
Vibro Hammer is fixed moment, variable
amplitude, however variable
moment hammers are available on special order basis. We have found that with the crowding ability of the Impact Mast, the fixed moment hammers perform well without
the
added complexity of the variable moment option. Vibro Hammers are available with Dynamic force ranging from 40 to 150 tons.
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TECHNICAL DETAILS
IMPACT MAST WITH 45’ CAPACITY, 59’ (17m) OAL
Standard Mast: Includes the Holmes/Peterson Hopper and Mandrel setup.
Is 40’ container able.Includes 3 parts Hoist System with max pull of 18-
22 tonnes and 2 part crowd of 15 tonnes.
Pressure gauge at cab to read hydraulic pressure for correlation to crowd pressure (customer to perform calibration in field).
In cab foot switch for set up functions.
Side tilt = 3 degrees.
Boom tip connector to fit your
450
class Excavator.
Wiring, vibro hosing, and fittings to attach the “Impact Mast” to your excavator.
Vibro sled + safety limit cables from vibro sled to hopper inc pad eyesSlide4
IMPACT MAST MODEL
60’ MAST / 48’ MANDREL TRAVEL
45
,000 LB
HOIST
/
30
,000 LB CROWD CAPACITY
FORE / AFT LEVELING
SIDE/ SIDE LEVELING
NO CHANGE TO EXCAVATOR HYD SYSTEM
PRESSURE CONTROL & VALVES ON MAST
LOCKING VALVES
SELF ERECTING
UPPER SHEAVES
AUX. WINCH
CROWD & HOIST WINCHES
AUTO LOADING BUCKET
GP 13.2 VIBRO
HOPPER
MANDREL
LOWER SHEAVE
REMOVABLE FOOT
BOOM TIP CONNECTORSlide5
RODRILL IMPACT MAST
MAINTENANCE REQUIREMENTS
DAILY INSPECTIONS
1. Inspect wire rope for kinks, broken wires or other damage.2. Check shackles for proper fit and security.
3. Inspect all hoses for kinks, and fitting for leaks.4. Inspect bolts for obvious signs of looseness, including, but not necessary limited to the following areas: A. Mast connector bolts. B
. Winch & motor mounts.
5. Inspect pins and retainers for wear and looseness, including, but not necessarily limited to the following areas:
A
. Tilt Cylinders.
B
. Boom Pivot Pin.
C
. Stick Pin.
D
. Tilt Pin.
E
. Top and Bottom Sheaves. F. Upper Sheave Pins and Thrust Washers. G
. Lower Sheave Pin and Thrust Washers.6. Check slide poly material for proper operation and wear.7. Refer to upper winch service manuals for winch maintenance.8. Provide grease to lubrication points daily. Slide6
RODRILL IMPACT MAST
MAINTENANCE REQUIREMENTS WEEKLY INSPECTIONS
1. Perform all daily inspections items.2. Provide grease and lubrication at points required.
3. Perform maintenance per winch service manuals.
PRESSURE GAUGE PORTS
GREASE POINTS
CROWD/HOIST BRAKE ADJ.Slide7
Hydraulic Connections
CROWD WINCH
AUX. WINCH
HOIST WINCHSlide8
Hydraulic Connections
VIBRO / STICK CYLINDER SELECTOR
WINCH BRAKE ADJ. VALVESSlide9
Hydraulic Connections
WINCH MANIFOLD
TILT CYLINDER / WINCH SELECTOR
SELD MANIFOLD / VIBRO CONNECTIONSSlide10
Hydraulic Connections
MANUAL WINCH BRAKE RELEASES
VIBRO AND WINCH FLOW CONTROL
(Consult Mfg. Prior to Adjustment)Slide11
ADVANTAGES OF THIS SETUP
The cost is lower than that offered by competitors.Low cost transportation. All components can be loaded into standard 40’ shipping containers.
Mast can be torn down or assembled on site in 2-3 days.
Low maintenance. Very few spare parts needed. Slide12
Recommended spare
parts list
Upper sheaves, pins and washers. 1
Sled sheaves, pins and washers. 1Crowd cable ¾’’ x 135 ft. 1Hoist cable ¾’’ x 225 ft. 1Auto dump bucket cable ½’’ x 175 ft. 1
Auto dump bucket sheave pulleys, pins and washers. 1Spare crowd/hoist winch. 1Spare self loader winch. 1Slide13
THE RODRILL COMPANY
We thank you for your interest on our Impact Mast.
Frank Rodriguez
frank@rodrill.com
Nathan Massey
nathan@rodrill.com
Randy Settlage
randys@foundationequipment.biz
RODRILL INC
11670 IH 10 East, Converse, TX 78109
Phone. (210) 667. 2130
Fax. (210) 667 . 9755
Web Page:
www.rodrill.com
American Pile Driving Equipment (APE
)
Kent, Washington
Phone. (206) 369 . 2999Website. www.apevibro.com