MultiPayload Project Project Manager Ciara Waldron Payload Integration amp Systems Lead Nicole Pinto Presented by the Women in Aerospace for Leadership and Development WIALD Criti cal Design Review ID: 362045
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Slide1
High Altitude Balloon
Multi-Payload Project
Project Manager: Ciara WaldronPayload Integration & Systems Lead: Nicole Pinto
Presented by the Women in Aerospace for
Leadership and Development (WIALD)
Criti
cal Design ReviewThursday, January 31, 2013
WIALDSlide2
BackgroundASE 102: Introduction to Aerospace CourseTaught by Dr. Hans MarkNew version of ASE 102 should include hands on aspectCU Boulder’s BalloonSAT Program
Edge of Space Sciences (EOSS) GroupUT BalloonSAT Program?
WIALDSlide3
What is a
BalloonSAT
?
WIALDSlide4
Typical Flight Configuration
Helium Balloon
Parachute
Spreader
Payload #1
Payload #2
WIALDSlide5
Mission
Launch a high altitude balloon
to an altitude of 100,000 feet or higher (“Near Space”)Capture video/photos
Balloon LaunchAscent
Edge of Space! Burst and DescentCapture atmospheric temperature data
Track and Retrieve Payloads and Data
WIALDSlide6
What is “Near Space”?Space starts at roughly 328,000 feetDepending on size, high altitude balloons can reach between 100,000 and 140,000 feetPressure at sea level ≈ 14.7 PSIPressure at 100,000 feet ≤ 0.16 PSIOver 99% of the atmosphere is below us!
Temperatures in a high altitude balloon flight range from surface temperatures to as low as -89 ˚FRadiation is very high – materials degrade quickly
WIALDSlide7
Mission
ConOps
Program Hardware
Testing
Balloon Preparation
Payload Integration
Balloon Launch
Tracking / Locating
Immediate Result Analysis
Long Term Result Analysis
Refinement
Dry Ice – Temperature Simulations
Power Trials
Trajectory Simulations
Full Payload Testing
Clean Drop Cloth, Gloves
Black Cable Ties
Fill with Helium
Tether Line
Oooh
,
ahhh
Parachute
Payload #1
Spreader
Payload #2
Count Down Checklist
APRS.fi
GPS
Post Burst Chaos
WIALDSlide8
Helium
Helium is the most popular gas used to fill balloons since is lighter than air
Helium is safe to use since it doesn’t burn or react with other
chemicals
The weight of helium is .1785 Grams/Liter
Hydrogen is also use in balloons since is lighter than helium with a weight of .08988 Grams/Liter but is not as popular since it has a much higher fire risk than heliumA cubic feet of helium can lift approximated 28.2 grams
to find out how much helium we need, we determine the volume of the balloon 4/3 *pi*r^3 and we multiply it by 28.2 grams
WIALDSlide9
Balloon and Parachute8245-H Weather Balloon1600 Grams Natural Neck Diameter: 8.3 cmUn-inflated Diameter: 72 in.Standard Inflated Diameter: 22 ft.Burst Diameter: 27 ft.
WIALD
Payload Recovery Parachute
6 ft. diameter
Low-porosity 1.1 Rip-stop Nylon
Sizes chosen based on tabulated descent rates and payload weightsSlide10
Payload Structures
Styrofoam
Inexpensive
Works well as an insulator
Lightweight
Typically used in ballooning Black Paint
Duct Tape
WIALDSlide11
Payload Systems Overview
Accelerometers
Temperature Sensors
Lithium Batteries
Cameras
WIALDSlide12
HOBO: Accelerometer, Temperature Probe/Light Intensity Meter, CamerasTeam Lead: Ashleigh CaisonTeam Members: Susanne
Plaisted, George Sammy, Isha Patel, Alexandra Williams, Denise SalazarSlide13
HOBO Pendant Accelerometer UA-004-64Features:3-Axis, measures ±3GWaterproofOperates
in temperatures as low as -20 degrees CelsiusPower:1 3V lithium batteryOperates for up to one year (7 days in Fast mode)
Data Storage:21.8K readings in memoryLogs as fast as every 1 secondChosen for easy data readout, easy programmingSlide14
HOBO Pendant Temperature Probe/Light Intensity Meter UA-002-08Features:Measures temperatures -20 to 70 degrees CelsiusWaterproof
Power:1.3V lithium batteryOperates for up to one yearData Storage:3.5K readings to memory
Logs every 7 secondsChosen for easy data readout, easy programmingSlide15
Accelerometer and Temperature Probe
58 x 33 x 23 mmSlide16
HOBO SoftwareSlide17
Canon Powershot SD1300Features:12.1 MPPointed out and down
Programmed using Canon Hack Development Kit (CHDK)Power:Lithium-ion batteryData Storage:Stores to SD cardSlide18
CanonSlide19
Jazz HDV189 Hi-Def Deluxe Video CamcorderFeatures:8 MP
Pointed up at the balloonChosen on recommendation10 x 7 x 4 inchesPower:Lithium-ion battery
Data Storage:65 MB internal memory, SD card slot up to 32 GBSlide20
Mass BudgetSlide21
Model of PayloadSlide22
Current StatusAccomplishments:Know how to set start time for HOBOsKnow how to download data from HOBOs (software graphs it automatically)Work to be completed:Understand the CHDK processWrite a script in CHDK for the Canon
Receive the Jazz camera and determine next steps from thereTesting componentsSlide23
Team Go-ProTeam Leaders: Natalie Maka and Patil
TabanianTeam Members: Shenwei Chang, Leyna Achee,
Chantel Flores, Emily Hacopian, Enakshi Wikramanayake, Rebekah Voigt, Stephanie UwagbaiSlide24
Evaluation Board
FeaturesADXL345 Triple Axis Accelerometer InstalledMicroSD
Card Socket for FAT32/FAT16 Data LoggingUSB Connector for Serial Communication2xAA battery sockets to power board
Pre-installed firmware logs ADXL345 outputs and allows to read/write registers via USB
Basic Dimensions
69.85 x 68.56 x 1.91 mm
3
Mass and Power
24g (without batteries)
Powered by 2 AA batteries that are 23g eachSlide25
Temperature ProbeFeatures
-35 to +80°C (-31 to +176°F) Measurement Range USB Interface for Set-up and Data Download 2 User-Programmable Alarm Thresholds
Bright Red, Green and Orange LED Indication Replaceable Internal Lithium Battery IP 67 Protection
(protected against dust; protected against liquid immersion up to 1m)
Basic Dimensions Section 1: 22.86 Diameter x 47.625 length mm3
Section 2: 21.59 Diameter x 37.465 length mm3
Mass and Power
81.644g
3.6V, 1200mAh
Internal
Lithium
BatterySlide26
Go-Pro CameraFeaturesProfessional Quality, Full HD Video
Rechargeable Lithium-Ion, Built
in Battery WarmerShockproof, Bombproof, Waterproof to 197’ / 60m
Basic
Dimensions
60.96 x 30.48 x 40.64 mm
3
Mass and Power
94g (including battery)
1100mAh Lithium-ion Battery Slide27
Go-Pro Battery BacPacFeatures
Attaches to the back of camera, allowing for up to 2X* extended record times
Basic Dimensions
60.96 x 5.08 x 40.64 mm
3
Mass and Power
198.447g
Lithium-ion Battery
27
WIALD
Battery
BacPac
Go-Pro CameraSlide28
Total Mass and Power
Total Mass
Total Power
398.091
g
0.8776
lbs
13.8 V
(without Battery
BacPac
)Slide29
Payload (Aerial)
Evaluation Board
TemperatureProbe
GoPro Camera and Battery
BacPac
Basic Dimensions
:
8 x 8 x 10 in
3Slide30
Payload (Side)
Go-Pro Camera’s LensSlide31
Payload (Angled Aerial)Slide32
Current StatusAccomplishments to date:
We have started to program the ADXL345 Evaluation Board using the Arduino Software and we are still learning how to read the acceleration data from ADXL345.We have researched and found a way to record video longer and how to get the most out of our battery.
The Go-Pro Battery BacPac will allow our camera to record twice as long (the manufacture states a battery life of 5 hours).
We have tested the Gro-Pro’s actual battery life (without the BacPac
) and it lasts under 2.5 hours while the manufacture claims 2.5 hours.(R4 recorded for 2 hours and 19 mins and R1 recorded for 2 hours and 12 mins).
We understand how each component works individually: how it logs data, it’s battery capacity, etc.Slide33
Work to be CompletedWe still need to determine where to place the temperature probe: either mounted on top or placed inside the payload with vents to expose it to the environmental temperature.
We need to program the code for the ADXL345 Evaluation Board to output information that can be easily read and understood.We need to still test all the components in extreme environments. We will run our components it in a test box with dry ice and then shock the components by then placing them in a pre-heated oven.
We still need to decide on the best resolution for the Go-Pro camera while considering the battery life.We need to test the camera with the battery
BacPac as soon as it is shipped to us and see it’s actual battery life.Slide34
Pressure Sensor
Pressure sensors have recently been added to our list of sensors onboard.
Unfortunately, for the HOBO products this means it requires a separate data logger – driving the price up.
Sparkfun
has a barometric pressure sensor that could be integrated into the breakout board with complicated coding.Slide35
APRS TrackingAPRS = Automatic Packet Reporting SystemAmateur radio-based system for real time position and altitude reporting, standard APRS Frequency Allows tracking online at http://aprs.fi
or via any APRS TrackerBalloon Package:Transmits balloon position and altitudeMicro-Trak
RTG FA High Altitude ComboV2 AntennaChase Vehicle Package: Transmits vehicle position, receives APRS data to track balloon2m HAM Radio: Yaesu
FT-7900R transmits vehicle positionTinyTrack 4 w/ Display shows: speed and direction of balloon,
distance and direction to balloon, call sign, and altitudeGarmin GPS-V – Shows balloon/payload relative to your position in the vehicle, can be removed from vehicle to track on the ground! Slide36Slide37
Current StatusAccomplishments to date:
Choosing components for:Balloon transmitter systemChase Vehicle Transmitter / Receiver System
We have tested the MicroTrak RTG unit
We have programmed the Garmin GPS V with Texas maps Slide38
Work to be CompletedContinue testing/learning how to operate radio & equipment
Connect TinyTrack4 to display by soldering adapter cableBuild case for TinyTrack 4 (APRS Tracker) Display
Connect all components to create chase vehicle setup
GPS
TT4
RADIO
DISPLAY
Keyboard
To summarize:
Radio transmits vehicle position to APRS
TT4 receives balloon/payload position from APRS
Display shows balloon/payload position info
Keyboard can be used to control TT4
GPS shows how to get from where the vehicle is to where the payloads areSlide39
HAM Radio LicensesSeveral WIALD members took on the challenge of becoming certified amateur operators so we could use APRS to track our balloonSo many possibilities exist in the amateur radio communityLife-long hobby for many of us…Vanity call signsLicense plates
Fun payloads ContestingCalling the ISS Slide40
SPOT Messenger
A satellite based Global Positioning System Used as an alternative when radio frequencies cannot be transmitted/received.Transmitter must always be positioned skywards, this gimbal configuration allows for the SPOT to communicate with satellites no matter the orientation of the payload.Slide41
FAA RegulationsHigh altitude balloons fall under the U.S. Federal Aviation Regulations (FAR) Part 101 related to unmanned free balloons, key points: Total lofted weight must be < 12 lbs.Each payload package must be < 6 lbs. Don’t launch near restricted airspace or heavily populated areas
Technically, under these regulations, we are not even required to notify the FAA… but we intend to be good citizens anyway:Notify the FAA about 1 week before the launchGive them instructions on how to use
http://aprs.fi and offer to give details on proposed flight and trackingSlide42
So, how do we pick where to launch?Slide43
DFW Area AirspaceSlide44
Austin Area AirspaceSlide45
Trajectory SimulationBall track:Used for simulating your flight from known wind dataEnter your Flight Data:Lat / Long
Date / Time of your LaunchExpected Ascent RateExpected BurstExpected Descent RateSee your expected route and landing zone
http://nearspaceventures.com/w3Baltrak/readyget.plhttp://weather.uwyo.edu/polar/balloon_traj.htmlhttp://
habhub.org/predict/Slide46
Cambridge Tool: Slide47
How does it measure up?47
Flight looks plausible. But
further investigation is necessary.Slide48
Mass Budget
Item
Mass Contingency (10%)
Total Mass Total Weight
HOBO - T Probe21.30 g2.13 g
23.43 g0.052 lbs
HOBO - Accelerometer
21.30 g
2.13 g
23.43 g
0.052 lbs
HOBO - Cameras
190.00 g
19.00 g
209.00 g
0.461 lbs
GoPro - Accelerometer
24.00 g
2.40 g
26.40 g
0.058 lbs
GoPro - EB Batteries
46.00 g
4.60 g
50.60 g
0.112 lbs
GoPro - T Probe
81.64 g
8.16 g
89.81 g
0.198 lbs
GoPro - Camera94.00 g9.40 g
103.40 g0.228 lbsMicroTrak RTG GPS200.00 g
20.00 g220.00 g
0.485 lbsSpot Messenger
147.40 g14.74 g162.14 g
0.357 lbs
Mounting Hardware
250.00 g
25.00 g
275.00 g
0.606 lbs
Structures
500.00 g
25.00 g
525.00 g
1.157 lbs
Total
1708.21 g
3.766
lbs
Margin
8.234 lbs
Max
12.000
lbsSlide49
Financial Budget
Level 2
Level 1
Quantity
Cost per Unit
Total Cost
1.0 Launch Package
$ 515.00
1.1
Balloon
1
$ 120.00
1.2 Parachute
1
$ 55.00
1.3 Structures
1
$ 50.00
1.4 Garmin
GPS
1
$ 40.00
1.5 Helium
1
$ 250.00
2.0 Payloads
$ 581.00
2.1 Team HOBO
$ 312.00
2.1.1 Camera
1
$ 130.00
2.1.2 Accelerometer
1
$ 75.00
2.1.3 Temperature sensor
1
$ 42.00
2.1.4 Optic USB Base Station for Pendant
1
$ 65.00
2.2 Team GOPro
$ 269.00
2.2.1 Camera
1
$ 149.00
2.2.2 Accelerometer
1
$ 15.00
2.2.3 Temperature sensor
1
$ 60.00
2.2.4 Data Logger
1
$ 45.00
3.0 Communication
$ 757.00
3.1 Micro-
Trak
RTG FA High Altitude Combo
1
$ 250.00
3.2 V2 Antenna
1
$ 19.00
3.3 Amateur Ham Radio 50W/45W
Transceiver
1
$ 310.00
3.4 TinyTrak4 Built and Tested with Case
1
$ 75.00
3.5 TinyTrak4D Display
1
$ 24.00
3.6. TinyTrak4 Cable M96C
1
$ 19.00
4.0 Miscellaneous
$ 60.00
$ 50.00
5.0 Shipping
$ 80.00
6.0 Current best estimate
$ 1983.00
7.0 Contengency (10%)
$ 198.30
8.0 Total Project Cost
$ 2181.30
9.0 Margin
$ 1818.70
Overall Project Budget
$ 4000.00Slide50
Thank you for all of your support!
Questions?
From Women in Aerospace for Leadership and Development (WIALD)