Table of ContentsList of Models2. . . . . . . . . . . . . . . . - PDF document

Table of ContentsList of Models2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warnings3Component Identification5. . . . . . . . . . . . . . . . . . . . . . . . Setup6Operation10Maintenance13Troubleshooting15Parts16Technical Data26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions28Mounting Hole Layouts29. . . . . . . . . . . . . . . . . . . . . . . . . Graco Standard Warranty and Information30. . . . . . . . Model Pump Description – Pump Model Ratio Working Pressure Maximum PumpAir Input Pressure Parts 96A637 Glutton Right Hand Pump MountSingle Filter 4:1 350 psi (2.4 MPa, 24.5 bar) 90 psi (0.6 MPa, 6.2 bar) 16 96A638 Glutton Left Hand Pump MountSingle Filter 4:1 350 psi (2.4 MPa, 24.5 bar) 90 psi (0.6 MPa, 6.2 bar) 16 96A938 Glutton Right Hand Pump MountDual Filter 4:1 350 psi (2.4 MPa, 24.5 bar) 90 psi (0.6 MPa, 6.2 bar) 16 96A939 Glutton Left Hand Pump MountDual Filter 4:1 350 psi (2.4 MPa, 24.5 bar) 90 psi (0.6 MPa, 6.2 bar) 16  WARNING MOVING PARTS HAZARDMoving parts, such as the air motor piston, can pinch or amputate your fingers. Pressure Relief Procedure on page 10 to prevent theequipment from starting unexpectedly. Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition andresult in a fire or explosion and serious injury.ing immediately. Do not use the equipment until you identify and correct the problem.Do not turn on or off any light switch in the spray area while operating or if fumes are present. TOXIC FLUID HAZARDHazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid andsolvent manufacturer.  WARNING To reduce the risk of serious injury whenever you Site PreparationFig. 1. supply.Install a bleed-type shutoff valve (W) in the air line tosupply.could interfere with the operator’s movement.Supplied ComponentsRefer to Fig. 1. WARNING reduce the risk of serious injury, including splashingshut off. Trapped air can cause the pump to cycleunexpectedly.sure in the displacement pump, fluid filter, hose,and gun. Triggering the gun to relieve pressuremay not be sufficient. WARNING is mounted on thein the displacement pump, fluid filter, hose, andWARNINGsupply. controls protectsthe pump against damage by a runaway air motor. provides automaticlubrication of the air motor. run by air motor, circulates fluid fluid protects against surges in controls fluid fluid return valve (U). Connect the Fluid LinesFig. 1. Connect system fluid supply line to the circula-Connect the Air LineFig. 1. Bring an air supply line from the facility airInstall a bleed-type shutoff valve (W) in the air line tosupply.Using the Quick ConnectorsFig. 2. To open a quick connector (A), loosen thecaptive screw (B) and open the connector. Slide thedesired component into or out of the connector, close,and tighten the screw. Fig. 2BA  WARNING Before operating the circulation pack-below. Also read the section FIRE AND use the ground wire and clamp (A, sup-the locknut securely. Connect the ground clamp to Fig. 3 WAXZ follow manufacturer’s recommen-ity.To maintain grounding continuity when flushing or  Fi g . 4 Side View 5 14 Ref BB AA CC DD W Y2314 Preventive Maintenance ScheduleThe operating conditions of your particular system WARNING FIRE recommended flushing fluids and flushing frequency. WARNING To reduce the risk of serious injury whenever you 1.Fig. 4. Relieve the pressure.2.Remove the air cap and spray tip from the gun.3.Fig. 4. Remove the filter element from the fluid4.Hold a metal part of the gun firmly to the side of a5.Start the pump. Always use the lowest possible6.Trigger the gun. Flush the system until clear7.Release the gun trigger and lock the trigger safety.8.Direct drain hose into a waste container. Continue9.Relieve the pressure.10.Clean the air cap, spray tip, and fluid filter elementseparately, then reinstall them.Fluid Filter Service WARNING To reduce the risk of serious injury whenever you 1.Fig. 4. Relieve the pressure.2.Replace the fluid filter as required to maximizefiltering efficiency and to avoid excessive pressure3.Close two filter ball valves (5). Open filter drainfluid in filter to drain into waste container.4.Install new filter, close filter drain valve (14) and Troubleshooting WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow (page 10). For pump service see pump manual.Problem Cause(s) Solution(s) Pump output low on both strokes Restricted air or hydraulic lines Clear any obstructions; be sure allvalves are open; increase pressure. Empty fluid supply Refill and ered Clogged fluid outlet line, valves, etc. Clear. Worn packings Tighten packing nut; replace all pack-ings. See pump manual. Pump Worn pump seals Check and repair. See pump manual. No output Improperly Check and correct. See pump manual. Pump operates erratically Exhausted fluid supply ered Worn pump seals Check and repair. See pump manual. Pump does not operate Restricted Clear off valves are open; increase pressure. Refill and reprime pump. Clogged fluid outlet line, valves, etc. Clear. Fluid dried on piston rod Disassemble and clean pump. Stoppump at bottom of stroke. See pump Right Hand MountModel: 96A637RefPartNo.No.DescriptionQtyRefPartNo.No.DescriptionQty1618216FRAME, wall/floor stand mount12618217MANIFOLD, surge tank discharge1351A297CLAMP, sanitary, sst, 1–1/2” 64516320GASKET,1” tube65515563BALL VALVE, paint service27155470UNION, swivel, 908101353NIPPLE, pipe110516037ELBOW, street, 90, sst111515763COUPLING, full, sst, 3/4” npt11251A795FITTING113515571GAUGE and DAMPENER, sst214237528BALL VALVE, sst, 1/4” npt315516010FITTING, elbow, 9016516771FITTING, nipple, pipe117220157TANK, surge, sst119618236BRACKET, tube support, 1”220100022SCREW, cap, hex hd421100016WASHER, lock422618806HEADER, filter discharge123916366FILTER124618218MANIFOLD, filter, discharge 125917089KIT, accessory126C19818SCREW, cap, soc hd227105510WASHER, lock, spring (hi–collar)230521778HOSE, air131237011PUMP, 4:1 Glutton, sst132100004SCREW, cap, hex hd433100133WASHER, lock434100307NUT, hex, 3/8”435504045FITTING, elbow, street 236241207KIT, repair, valve137101044WASHER, plain438194255SPACER, accumulator239551292SCREW, cap, hex hd242515602HOSE, paint, PTFE143220011GROUND WIRE ASSY, 25 ft144101896TERMINAL, ring 445112278WRAP, tie, electrical446236297CLAMP ASSY, grounding147115248SCREW, cap, hex hd148100127NUT, full, hex249100718WASHER250220089CONDUCTOR, ground151065136WIRE, copper, electrical152101754PLUG, pipe153110755WASHER, plain154515992FITTING, bushing, reducer1  Left Hand Mount Model: 96A638RefPartNo.No.DescriptionQtyRefPartNo.No.DescriptionQty1618216FRAME, wall/floor stand mount12618217MANIFOLD, surge tank discharge1351A297CLAMP, sanitary, sst, 1–1/2” 64516320GASKET,1” tube65515563BALL VALVE, paint service27155470UNION, swivel, 908101353NIPPLE, pipe110516037ELBOW, street, 90, sst111515763COUPLING, full, sst, 3/4” npt11251A795FITTING113515571GAUGE and DAMPENER, sst214237528BALL VALVE, sst, 1/4” npt315516010FITTING, elbow, 9016516771FITTING, nipple, pipe117220157TANK, surge, sst119618236BRACKET, tube support, 1”220100022SCREW, cap, hex hd421100016WASHER, lock422618806HEADER, filter discharge123916366FILTER124618218MANIFOLD, filter, discharge 125917090KIT, accessory126C19817SCREW, cap, soc hd227105510WASHER, lock, spring (hi–collar)230521778HOSE, air131237011PUMP, 4:1 Glutton, sst132100004SCREW, cap, hex hd433100133WASHER, lock434100307NUT, hex, 3/8”435504045FITTING, elbow, street 236241207KIT, repair, valve137101044WASHER, plain438194255SPACER, accumulator239551292SCREW, cap, hex hd242515602HOSE, paint, PTFE143220011GROUND WIRE ASSY, 25 ft144101896TERMINAL, ring 445112278WRAP, tie, electrical446236297CLAMP ASSY, grounding147115248SCREW, cap, hex hd148100166NUT, full, hex249100718WASHER250220089CONDUCTOR, ground151065136WIRE, copper, electrical152101754PLUG, pipe153110755WASHER, plain154515992FITTING, bushing, reducer1 
Right Hand MountDual Filter Model: 96A938RefPartNo.No.DescriptionQtyRefPartNo.No.DescriptionQty1618380FRAME, wall/floor stand mount, rh12618217MANIFOLD, surge tank discharge1351A297CLAMP, sanitary, sst, 1–1/2” 64516320GASKET,1” tube65515563BALL VALVE, paint service27155470UNION, swivel, 908101353NIPPLE, pipe110516037ELBOW, street, 90, sst111515763COUPLING, full, sst, 3/4” npt11251A795FITTING113515571GAUGE and DAMPENER, sst214237528BALL VALVE, sst, 1/4” npt315516010FITTING, elbow, 9016516771FITTING, nipple, pipe117220157TANK, surge, sst119618236BRACKET, tube support, 1”220100022SCREW, cap, hex hd421100016WASHER, lock422618806HEADER, filter discharge123917091FILTER, dual assembly124618218MANIFOLD, filter, discharge 125917089KIT, accessory126C19818SCREW, cap, soc hd227105510WASHER, lock, spring (hi–collar)230521778HOSE, air131237011PUMP, 4:1 Glutton, sst132100004SCREW, cap, hex hd433100133WASHER, lock434100307NUT, hex, 3/8”435504045FITTING, elbow, street 236241207KIT, repair, valve137101044WASHER, plain438194255SPACER, accumulator239551292SCREW, cap, hex hd242515602HOSE, paint, PTFE143220011GROUND WIRE ASSY, 25 ft144101896TERMINAL, ring 445112278WRAP, tie, electrical446236297CLAMP ASSY, grounding147115248SCREW, cap, hex hd148100166NUT, full, hex249100718WASHER250220089CONDUCTOR, ground151065136WIRE, copper, electrical152101754PLUG, pipe153110755WASHER, plain154515992FITTING, bushing, reducer1 
Left Hand Mount Dual Filter Model: 96A939RefPartNo.No.DescriptionQtyRefPartNo.No.DescriptionQty1618381FRAME, wall/floor stand mount, lh12618217MANIFOLD, surge tank discharge1351A297CLAMP, sanitary, sst, 1–1/2” 64516320GASKET,1” tube65515563BALL VALVE, paint service27155470UNION, swivel, 908101353NIPPLE, pipe110516037ELBOW, street, 90, sst111515763COUPLING, full, sst, 3/4” npt11251A795FITTING113515571GAUGE and DAMPENER, sst214237528BALL VALVE, sst, 1/4” npt315516010FITTING, elbow, 9016516771FITTING, nipple, pipe117220157TANK, surge, sst119618236BRACKET, tube support, 1”220100022SCREW, cap, hex hd421100016WASHER, lock422618806HEADER, filter discharge123917092FILTER, dual assembly124618218MANIFOLD, filter, discharge 125917090KIT, accessory126C19818SCREW, cap, soc hd227105510WASHER, lock, spring (hi–collar)230521778HOSE, air131237011PUMP, 4:1 Glutton, sst132100004SCREW, cap, hex hd433100133WASHER, lock434100307NUT, hex, 3/8”435504045FITTING, elbow, street 236241207KIT, repair, valve137101044WASHER, plain438194255SPACER, accumulator239551292SCREW, cap, hex hd242515602HOSE, paint, PTFE143220011GROUND WIRE ASSY, 25 ft144101896TERMINAL, ring 445112278WRAP, tie, electrical446236297CLAMP ASSY, grounding147115248SCREW, cap, hex hd148100166NUT, full, hex249100718WASHER250220089CONDUCTOR, ground151065136WIRE, copper, electrical152101754PLUG, pipe153110755WASHER, plain154515992FITTING, bushing, reducer1 
Dual Mount Floor Stand, Model 618314 Model 618314 3/8 in. (8) places TI1000 
 Notes 
Mounting Hole Layout Check that the wall fr Mount the wall frame so the top edge is 5 to 6 ft (1.5 to 1.8 m) above the floor. 27.0 in.Wall Frame 618313 13/8 in. (8) places 0.5 in.(12.7 mm) 31.0 in.(787.4 mm) 3.0 in.(76.2 mm) 25.0 in.(635.0 mm)
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\b\t\n\f\f\r\n\n\n\n\t\n\t\n\n\n\n\f\fWALL MOUNT OR FLOOR STAND4:1 Ratio, GluttonFor heavy–duty, medium–volume circulation of fluids. See page 2 for Table of Contents and a List of 307628 Fluid Ball Valves307707 Surge Tanks308201 Runaway Valves TI0957
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\b\t\n\f\f\r\n\n\n\n\t\n\t\n\n\n\n\f\fWALL MOUNT OR FLOOR STAND4:1 Ratio, GluttonFor heavy–duty, medium–volume circulation of fluids. See page 2 for Table of Contents and a List of 307628 Fluid Ball Valves307707 Surge Tanks308201 Runaway Valves TI0957