Vignyanworx Company Profile - PowerPoint Presentation

Slide1

Vignyanworx

Company Profile

TEST RIG DESIGN AND DEVELOPMENT

HYDRAULICS, AEROSPACE,

AUTOMOTIVE

NEW PRODUCT DEVELOPMENT, QFD, CAX VALIDATION,

CUSTOMISED MACHINES AND HYDRAULIC EQUIPMENTS, TEST EQUIPMENTS

EXPERTISE IN SENSORS, CONTROLS, SOFTWARE, INTEGRATION, DRIVES

ABOUT US

2We are an INTEGRATED ENGG SERVICES ORG aimed at providing TOTAL SOLUTIONS

from ART to PART

CUSTOMISED SYSTEM DEVELOPMENT

TESTRIG DESIGN AND MANUFACTURING

SHEETMETAL , STRUCTURAL DESIGN

GEARBOX, TRANSMISSION

ANALYSIS

MACHINE HYDRAULICS

HYDRAULIC SYSTEM

DEFENCE EQUIPMENT SYSTEMS

AEROSPACE COMPONENTS

SENSORS SOFTWARE

CONTROLS DAS

OFF HIGHWAY EQPT

14 June 2019

CONFIDENTIAL

3

USP

FEEDS INTO

Upskilling

FOB

(

F

or-

O

f-

B

y) the Industry

Tailor made training for clients

Healthy Bench strength (Sustainable business model)

Complete Service Provider

Customer

Satisfaction

Strengths

MARKET UNDERSTANDING

DOMAIN EXPERTISE

PROJECT BASED, HANDS ON TRAIN

CUSTOMER FOCUSED MGMT

VALUE PROPOSITION

QUALITY OF RESOURCES DOMINE EXPERIENCE

DESIGN EXPERTISE-VALUE ENGINEERING

QUICK RESPONSE TO RESOURCE REQUIRMENTS

COMPREHENSIVE DESIGN SOLUTIONS

VALUE ADD

Training and service provider for NPI, Reliability, validation (CAE, CFD , testing), DFX, Customized equipment Manufacturing engineering, Gauges and Fixtures, product documentation, FMEA, DOE, VAVE, Six sigma, PDM ,Topology optimization for Casting, forgings, Plastics& Composites, Powertrain, Fabrication, Vehicle systems, Hydraulics, Embedded systems

14 June 2019

CONFIDENTIAL4

EMBEDDED SOLUTIONS

PRODUCT DESIGN

ANALYSIS

MANUFACTURING SOLUTIONS

PRODUCT PERFORMANCE

CUSTOM SOLUTIONS

Data migration, CAD, detailing, GD&T

Composites/ Sheet Metal

Casting & Forging

Light

fabrication/Chassis

Powertrain

, gearbox, swivel gear

Design automation

Test rig Design and

manufacturng

Seals/ bearing / shaft

Pump, Cylinder, motor, valve design

Wire harness, IO list, EMI EMC compliance, software, controls, sensors

Six Sigma/ DOE/

kaizan

Static Analysis

Dynamic Analysis

Jigs & Fixtures Design / Mfg

MFG/

Assy

line design /

simulation

Reverse

enginrring

3D

Scaning

Industrial Engineering

QFD, Benchmarking

Should Costing

VAVE/ Frugal

Product design management

Design of hydraulic, transmission , vehicle

Test rigs for HYD, Engine.

Powerline

, system and component

Hardware Design

Firmware Development

Application Layer Development

In Vehicle Networking

On Board Diagnostics

Verification & Validation

Turnkey Solutions

PLC, Software, Hardware ,

Corrosion / paint/

pickling, plating

Service Portfolio

Bolt Joint Analysis

Durability & Life Prediction

Fatigue Analysis

CFD/ schematic simulation

ROPS / FOPS / Crash Analysis

Data acquisition

Load/ Stress/ data analysis

Lab / Field testing

Hydraulics system, component design

Design and development of

tst

rigs

Diagnostics Solutions

Vehicle dynamics, gradability, draw bar pull

Vehicle integration, Topology/ BIQ

Ergonomics/ visibility

Features and benefits

Emission/ fuel efficiency

DVP, data acquisition

3D

scaning

,

modelling

and detailing

Type approval, test plan,

Validation

CAD/ CAE tools

Core Design

NPI Tools

model approach, feature creation, product

material selection, heat treatment

New Product Development QFD, Benchmarking, Kano, concept, detailed design, stage gates, DR,

Pipe routing, Hose routing

fitting selection0

metal removal /machinability/Surface finish

DVP, quality plan, gauge plan, physical inspection, data analysis,

Introduction to Master models/Machine layout, model quality check

DFX,DFM,DFA,DTC (design for manufacturing, cost, assembly, service)

quality control/SPC, PPAP, DFMEA

Packaging and clearance study

welding design , sheet metal

, Enclosure.

Plastics

Inspection and gauges, Jigs and Fixture

Awareness to Casting & forging design

Failure analysis, RCA and reliability growth, weigh bull, strain gauge,

Acoustic and thermal management

Awareness to plastic and composites

Bearing shaft, bushes, journal bearing

DOE, Taguchi, lean, DFSS, PPAP, APQP, TQM

Best practices & approach to surface modeling

Bolted Joint analysis

Ergonomics, Visibility - Field of view

Dimensioning and its guidelines

springs , seal, adhesives, oil, filtration, piping,

hvac

,

Value analysis/Value Engineering

Drawing layout, view placement, title block ,scaling, notes, revision, bom

Hydraulic circuit

simulation and optimization

Wiring harness, EMI EMC compliance, safety compliance

Drawing quality checks

Cooling Packages, Engine installation, Power systems, Emissions, exhaust,

cng

, alternate fuel, bio gas

torque characteristics, balancing, vibration

FE Model Approach, Meshing, different type of analysis, post processing & validation

Sensors, controls, software, IO module, test configuration, reliability prediction,

Aerospace, Rotating Machine, Defense, Process Industry, Medical Equipment, Non- conventional Energy, Locomotive , Farm equipments, Off highway

CFD Model Approach, Meshing, different type of analysis, & validation

Power train -transmission, axle, planetary , gear type, reduction, torque, power shift,

Test

performance as per international standards, Gauge R&R proving

VWX CAPABILITIES

Diagnostics Tests and data acquisition

Machine Validation Tests:

Brakes

ISO Brake Performance (service & parking)

Service Brake Retarding (interface temperatures)

E/H braking (performance, defaults, harshness, ABS)

Brake control/actuation performance

Structures / Loads

OMSA Structures Test

OMLA Structures Test

Final Drive System Motions (Duo-Cones)

Driveline Signature/Histogram

Lube / Cooling / Thermal

Roading Capability (duration)

Stabilized Compartment Temp

Hydraulic Signature (cooling flows, duo-cone pressures)

Brake cooling system (flow/pressure/temp/kW)

Audits

Serviceability Audit

Assembly Fit up

Safety Audit

Miscellaneous

Traction Control System Performance

Sound

Non-field follow Endurance (PPG/TPG)

Motion Resistance (drag / efficiency)

Prototype Certified Build

Field Follow / Teardown Inspections

“

screening”test

: –Engine Speed f ( ESC Test); –Torque Value; –Advance Angle; –“

Nop”Angle

Engine cooling test

Vehicle

leval

tests: 2. Grade ability 3. Exterior Noise 4 Batteries 5. Radiators6. General Safety Requirements 7. Heavy Duty Diesel Engine Pollutants Test ,Smoke emission Test

. Door locks and Door hinges.. Rear View Mirrors Head Rest.. Laminated Safety Glass. Protection Against Theft. Head Lamps Brake Test 38. Engine Net Power.

Tyre

Tread wear, Traction and Temperature Resistance Grading Temperature Resistance Grading Test of

Tyres

.

Automotives Diagnostic Lab

Static Correlation to check stiffness of the FEA model

Center Forward Tip

Loads from CLINK

Measuring Devices gages are applied at various locations on the structures in order to measure strain and ultimately predict fatigue life and stress data. Many times some ‘simple’ load data will be gathered such as cylinder pressures and forces, as these loads do not generally require custom parts and long lead times

Strain

gaged

bolts are often included in OMSA testing. Bolts require more upfront preparation, as they need special machining and

gaging

prior to assembly in the machine.

OMLA testing utilizes a variety of transducers that include off the shelf components (pressure transducers, displacement Yo-Yo’s, load cells, etc), special purpose strain gauged pins, and even strain gages applied to various components with in the structure (links, frame rails, ripper beams, etc) that are then calibrated with a known force. Many of these ‘instruments’ require significant upfront work (machining, special

gaging

, calibration, installation)

The Spirit of Innovation, Value addition and Cost effectiveness

Design

Concept Design, Detailed Design, Development Engineering, Value Engineering, Design of Jig and Fixtures, Design for Manufacturability, Design for Safety, Design for Assembly, Design for Production, Design for Transportation etc

FEA/ CFD

Static & Dynamic, Linear & Non-Linear in steady

state/Transient, for all type of flow

simulations with conjugate heat transfer and fluid

structure interaction.

Structural

Static, Transient, Modal, Harmonic, Transient Dynamic, Spectrum, Buckling, Acoustic and Electromagnetic Interaction Analysis

Thermal

Steady state and Transient, Conduction, Convection, Radiation

Manufacturing

Process Planning, Engineering, ValidationEngineering Program ManagementProduct Design

Detailing & BOMDesign ValidationDigital Mockup studyOff-Line CNC Robot Programming

Supplier assessment , price negotiation, should cost

Test rig Design

Design and development of test rigs for Hydraulic system and component test rigs, Aircraft Duct testing, Slurry valve testing, Fatigue testrig, Data acquisition, control systems, Sensors and controls,

CAD

The services includes solid and surface modeling, parametric feature based modeling, assembly modeling, CAD conversion, detailed engineering, reverse engineering, piping and routing & design automation

Hydraulic concept

Manifold

Piping

Performance simulation

HYSAN

GTSUITE

Hydraulic

Structural

Engine

Integration

Electronics & software

DFX

APQP

PPAP

VAVE

Core Capabilities

Test Rigs Concepts Conceived at in

house Design Centre

Universal Hydraulic test rig

Advanced Hydraulic system test rig

Hydraul

ic

fatigue test rig

Benefits

Cycle time reduction

Predictive maintenance.

Optimizing the parameters

FLUIDPOWER SYSTEM

TESTING RIG

Benefits

Cycle time reduction

Predictive maintenance.

Optimizing the parameters

Application :

Hydraulic machine performance,

valves , Motors and

Hyd

Pumps

, cylinder test

simutaniusly

.

Machine Simulation test-stand

Control Room

Test-cell Area

Control Panel

Inputs from GUI

Slider to select draft force for different type of Soil

Prompt to select right duty-cycle file?

Outputs to

GUI

Pump Level

Pump pressure (actual vs. simulated)

Flow-rate (actual vs. simulated)

Boom cylinder position

Arm cylinder position

Bucket cylinder position

DCV level:

cmd

vs. actual spool position

Actual flow vs. simulated flow

Excavator circuit simulation in testing

Simulation results interface with testing

Life prediction

--System performance optimization

Cumulative damage

Hours to

replace

Dynamical model twin

Pump pressure

(

x-t

plot

)

Pump flow-rate

(x-t plot

)

Powers(x-t

plot

)

Efficiency plots

(x-t plot)

Estimated fuel economy:

xx.y

Machine Hydraulics

lit/

hr

E-Mail

Data Hub

SMS

VFD

pael

UNIVERSAL HYDRAULIC TEST RIG ASSEMBLY

Features1. UHTR is capable of testing a variety of hydraulic components for aerospace, Industrial, Mobile applications2. This tester can continuously supply a large volume of oil at a maximum pressure of 30.1

MPa (310 kgf/cm2) @ 10 -80 LPM

3. Safe operation is achieved with the operating position of the tester being square against the rotating plane of the test component

4, Simple Selector knob selection for selecting test component takes care of flow and pressure adjustments,

5. Versatile to house any test component flexible QDC arrangement helps to

rigup

for any test

6. Accurately adjust the repaired or reconditioned hydraulic component for optimum performance..

TEST COMPONENTS

HYD.CYLINDER

HYD.ACCUMULATOR (PISTON TYPE)

HYD.ACCUMULATOR (BLADDER TYPE)

HYD.PUMP

REDRIVEN HYD.PUMP

DUMP VALVEFLOW CONTROL VALVE

RELIEF VALVEPR.RELIEF VALVE

SHUTTLE VALVE

FOUR WAY VALVEPRESSURE SWITCH

Benifits

MODULAR

USER FRIENDLY

VERSATILE

ACCURATE

BUILT IN SAFETY

PROVISION FOR AUTOMATION

EASE OF OPERATION

IMPROVED SERVICIBILITY

Hardware I/O interfaces

Data logging Stimulus generation User interface Host system communication Execution of control algorithms, analysis routines, or simulation models Alarms Procedures to respond to alarms Calculated channels

IOT for Advanced hydraulic test rig

14 June 2019

CONFIDENTIAL15

29 years experience handling multiple CPI, NPI, VAVE projects.Expertise in handling QFD, features, product architecture, DMU, test rig design and development, manufacturing process, materials, Fixture & gauges, costing, GD&T, CAE, DFMEA, proto build, reliability growth, failure analysis & problem solving, DFMEA, regulatory reviews, production build.

Executed various projects the in design and development of Hydraulic system & component design, control valves, cylinders, linkages, chassis, structural members, gearboxes, power train, electronic controls, power steering, brake systems, seals, manifolds, filtration, lubrication & oil for tractors, loader, motor grader, back hoe, compactors, pavers, dozer.

Executed design and development of Hydraulic test rigs for T72 main battle tank, including pump with drive motor, control valve, as per Ghost standards. Involved in concept design detailed design , Manufacturing and commissioning.

Responsible for conceptualization, design, development of 400 HP DC drive, loading arrangement with transient response, PLC based control console, piping, for testing of hydraulic pump and motor.

Design and development of

Fluidpower

Genome lab to establish machine

leval

performance by testing Hydraulic pump, valves, cylinders, motors simultaneously.

Executive Director – Ashok Kadarmandalgi

Experience

BEML, Fluid power lab, Electronics

L&T Hydraulics

Mahindra tractorDefence system

Caterpillar, VolvoEducationBE : GBDT collageExpertise

Hydraulic Design & Testing, Vehicle system, Data acquisition, testing, --FPSI PDMA

Integration of Electronic Engine, Hydraulics and through CAN

·Sourcing and Engineering of CAN based Data Logger on Heavy Earth Moving Equipment(Excavators, Dozers and Snow-Cutter)Metro rail Coach chassis fatigue testing setup & performance assessmentSummation Differential Transmission Load Testing, Multifunction Data Logger, ·Industrial Controls – Speed/Torque control of AC/DC Drives, Dynamometers ( Water, Eddy Current and Hydrostatic Loading), Telemetry Data Acquisition/ Torques Transmitters/Receivers3D co-ordinate measuring machine, Data acquisition and analysisCalibration – to meet ISO Norms – Load, Displacement, Flow, Temperature, Pressure, Speed and Torque measuring system

Active Noise Suppression” development, Computerized control of Gear shift for off-highwayDevelopment of On-Board Weighing System for rear dump trucksInterfacing Siemens PLC-S5135U system to Fluid Power Component Test Rigs

Vibration Analysis using accelerometer and Spectrum analyzers.

Bruel

&

Kajr

, Iwatsu & Rockland Systems

Advisory Panel – V.S Kulkarni

Experience

BEMLDOT

VSNLEducationAMIE

IESExpertiseDesign, electronic control systemCAN, Data logger, commissioning

Maintenance

14 June 2019

CONFIDENTIAL17 A Professional experience with over 28 years of experience in the field of in design and development of construction and mining equipment

Extensively working New Product Development, Value Engineering Projects Managing Design Engineering operations, entailing design and development detailed drawing for manufacturing, coordination with internal department, process development etc.

Deep knowledge in design of transmission, axle, differential, brake, gears, bearing, shaft, casting design.

Involved in design and development of planetary gear boxes, gear drives for multiple machines, test rigs.

Conversant with GD&T, tolerance and good understanding of manufacturing methods, manufacturing drawing creation

Proven experience in the manufacturing and related industry

Strong orientation towards quality, safety and continuous improvement

Advisory Panel – Venkatesh Kumar

Experience

BEML

Transmission

Axle

Planetary Gearbox

Education

BE : BVB Hubli

ExpertiseTrans axle Design & Testing Design calculation

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CONFIDENTIAL18

Advisory Panel – Sreepad Kulkarni

Professional with strong manufacturing background Conventional, SPM & CNC.

Executed Project implementation, manufacturing, production control, material flow, Marketing & capacity planning and inventory control, Training.

Successfully managed companies as head of SBU.

 Successfully executed the operations of the machine shop from project stage to mass production.

Carrying out

Cp

,

CpK

study for various machining parameters on machines.

Tool design and proving on machines. E.g.: Combination boring bar design thru RADS software, Reamer design, Burnish drill design.Design of experiments for Flexible Manufacturing Cell, assembly/ production line

setupTurn Key project for Transmission Housings. E.g.: Machine selection, Tool & process lay out, Time estimation, Fixture concepts, Component Prove out and

CpK study.SAP ERP implementation for Machine shop production module and Tool management module.

Just In Time implementation on shop floor. E.g.: Kanban, Kaizen, Pokayoke

Responsible for PPAP documentation and QS 9000 implementation on shop floor.Productivity improvement thru cycle time reduction & Tool cost reduction

.

ExperienceKirloskarL&T John Dere

EducationBE : BVB Hubli

ExpertiseManufacturing Gauge fixture APQP

Turnkey manufacturing SetupTest rig fabrication

14 June 2019

CONFIDENTIAL19

Strategic Partnership

THANK YOU

Ashok Kadarmandalgi

ashok.kadarmandalgi@vignyanworx.com

9480 514 514

VignyanWorx

Private Limited

Shamanna

Complex, 1098/1, 2

nd

Floor, 1

st

A Cross, New

Thippasandra

,

Bengaluru

- 560007