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Improving Plant Operations with QAD Enterprise Asset Management Improving Plant Operations with QAD Enterprise Asset Management

Improving Plant Operations with QAD Enterprise Asset Management - PowerPoint Presentation

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Improving Plant Operations with QAD Enterprise Asset Management - PPT Presentation

Nancy Majure EAM Global Business Practice Manager QAD Additional Title Text 2 The following is intended to outline QADs general product direction It is intended for information purposes only and may not be incorporated into any contract It is not a commitment to deliver any mate ID: 712357

qad eam operations plant eam qad plant operations improving work order maintenance development business inventory potential joint functionality cab

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Slide1

Improving Plant Operations with QAD Enterprise Asset Management

Nancy Majure – EAM Global Business Practice Manager, QAD

Additional Title TextSlide2

2

The following is intended to outline QAD’s general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, functional capabilities, and should not be relied upon in making purchasing decisions. The development, release, and timing of any features or functional capabilities described for QAD’s products remains at the sole discretion of QAD.

Safe Harbor Statement

Improving Plant Operations with QAD EAMSlide3

3

Current ReleasePlanned Roadmap Potential RoadmapCustomer Advisory Board (CAB)

Joint development (JD)

Breakout session

Roadmap

CABJD

Content

Improving Plant Operations with QAD EAMSlide4

Current Release Update

Improving Plant Operations with QAD EAMSlide5

5

ProjectsProject spending allocationFixed asset integration

Inventory

Purchasing

MaintenanceBusiness intelligence

Revision history

EAM New Features

Improving Plant Operations with QAD EAMSlide6

6

Projects: Spending Allocation

Improving Plant Operations with QAD EAM

Business requirements

Control spending at the job

Provide visibility of allocated funds across jobs

Enable additional funds to be allocated

Enables spending control at job level

Track

Available from parent

Allocated to children

Unallocated balance

Total spentSlide7

7

Business requirements:

Create an asset from a project/job

Provide visibility into capitalized and un-capitalized amounts

New fields

Fixed asset IDFA’s class and location Service date

Projects: Fixed Asset Integration

Improving Plant Operations with QAD EAMSlide8

8

Business requirementsCreate assets from a job

Only costs associated with job are capitalized

Ability to capitalize trailing costs

Projects: Fixed Asset Integration

Improving Plant Operations with QAD EAMSlide9

9

Requests for quote Out to SCP – solicit bidsIn from SCP to EAM – import responses

In EAM

Analyze bids

Award

Inventory: Integration with SCP

Improving Plant Operations with QAD EAMSlide10

10

Business Requirements:Increase efficiency in processing orders associated with high volume items

Ability to manage negotiated price schedules / changes from a central contract

Enforce spending controls and expiration dates associated with supplier contracts

Track changes to contracts for audit compliance

Blanket Purchase Orders

Improving Plant Operations with QAD EAMSlide11

11

Business requirements:

Restrict currencies based on vendors ability to receive purchase orders in a currency other than the vendors primary currency

Vendors may require purchase orders to be processed and paid in the currency the vendor has to pay their suppliers.

A history of all purchase prices by different currencies need to be visible and utilized when creating future purchase requisitions.

Defined Vendor Currency Controls

Improving Plant Operations with QAD EAMSlide12

12

Business requirementsExpose EAM maintenance schedule to production

First step towards integrated maintenance / production scheduling

Work Order Integration with PSW

Improving Plant Operations with QAD EAMSlide13

BI: Maintenance KPI’s

PM compliance PM vs

CM work order

Planned

vs unplanned work order

Planned vs unplanned laborCurrent PM

vs

CM work order backlog

YTD work order statistics

Maintenance backlog

Work order

Labor

Work order average days open

Current PM

vs

CM work order backlog

Work order current statistics

Improving Plant Operations with QAD EAMSlide14

BI: Maintenance KPI’s

Maintenance work orders Top failure count Priority WO count

Service request count

YTD service request statistics

Open service request trend

Maintenance for departmentsPriority work orders Work order backlog

Labor backlog

Work order backlog average days open

Improving Plant Operations with QAD EAMSlide15

BI: Maintenance KPI’s

Maintenance cost Top equipment cost Maintenance cost

Equipment availability

Top equipment by MTBF

Top reasons downtime

YTD downtime statistics

Improving Plant Operations with QAD EAMSlide16

System Wide: Revision Control

Business requirementsRecord all record changes Date/time stamp User ID

Table / field

Previous value

New value

Support regulatory requirements

Improving Plant Operations with QAD EAMSlide17

Future Roadmap

Improving Plant Operations with QAD EAMSlide18

18

Project approval by marginPM Routes for calibration maintenanceUplift from v11:

Consignment inventory

Production driven maintenance

Print work order attachments

Create requisition from inventoryPurchase order vendor revisions

Future Capabilities

Improving Plant Operations with QAD EAMSlide19

19

Margin approvalCustomer funded projects

Concept: the LOWER the margin of profit, the HIGHER up the approval needs to go

Business requirement

Identify “high risk” project investments

Ensure proper approval

Future Capabilities

Improving Plant Operations with QAD EAMSlide20

20

PM routesAbility to associated multiple equipment to a single preventive maintenance (PM) work order.

Record step (task) level readings

: on the work order instruction step, ability to record equipment calibration readings identified on the route.

Calibration alerts

: EAM should take prescribed action when calibration out-of-tolerance (

oot

) situations exists

Future Capabilities

Improving Plant Operations with QAD EAMSlide21

Future Potential Functionality

Improving Plant Operations with QAD EAMSlide22

22

Product readiness

Automated test scripts

Database diagram

Others…

Transformational items:

Inventory master

Serialized “

rotable

” inventory

Improvements to existing areas

Stock replenishment

Reports

EAM Potential Functionality

Improving Plant Operations with QAD EAMSlide23

23

MobilityInventory management

Work order management

Requisition approvals

Analytics

Inventory KPIsPurchasing KPIsProject KPIs

Integration

Running EAM within QAD menu (single login)

Utilized QAD reporting

Eliminating need to download QAD data (vendors, account numbers, etc.)

Combining ERP and EAM purchasing

EAM Potential Functionality

Improving Plant Operations with QAD EAMSlide24

24

MaintenanceGraphical work order scheduling

Root cause analysis

Transfer equipment between sites

Inventory

Updating inventory price schedulesPurchasingCommodity based purchasingProjects

Engineer to order

Standard costing

Automated COGS

Other

Reopen accounting period

EAM Potential Functionality

Improving Plant Operations with QAD EAMSlide25

EAM Customer Advisory Board

Improving Plant Operations with QAD EAMSlide26

26

Role of the CABHelp set R&D priorities

Provide input into new features

Get access to new features

Time investment

Quarterly conference callsFollow-up surveyPeriodic conference call regarding specific enhancements of interest

First CAB meeting at explore

Conference Room 8,

 Thursday, May 9, from 10:30 am-12:00 pm

Customer Advisory Board (CAB)

Improving Plant Operations with QAD EAMSlide27

EAM Joint Development Team

Improving Plant Operations with QAD EAMSlide28

28

Purpose To provide customers the ability to accelerate development of features on the EAM roadmap

How does it work

START – QAD store enhancement request

Candidate for standard product?

Estimate Fund (shared cost)Deliver!

Roll into standard EAM

EAM Joint Development

Improving Plant Operations with QAD EAMSlide29

29

EAM Joint Development

Improving Plant Operations with QAD EAM

Elements of JD

Costs split with QAD

The “more the merrier”!

Input to design

Advanced access to functionality Slide30

30

Examples of potential JD projectsWO close screen

Graphical WO scheduler

Calibration module

Breakout session on EAM joint development

Included with CAB First JD web workshopThursday, April 25, 1:00 P.M. US Eastern

EAM Joint Development

Improving Plant Operations with QAD EAMSlide31

EAM F

unctionality, CAB, and JD Breakout SessionImproving Plant Operations with QAD EAMSlide32

32

First CAB meeting Product road map

Priorities

Targeted areas of interest

Joint development

Potential projects

Targeted areas of interest

Break-Out Session

Improving Plant Operations with QAD EAMSlide33

33

Summary

Improving Plant Operations with QAD EAMSlide34

34

Current releaseTactical business requirements Significant enhancements

Potential roadmap

Functionality

Direction

Customer advisory board

EAM joint development

Summary

Improving Plant Operations with QAD EAMSlide35

35

Attend the first CAB!Register as an interested participant Participate in the first review of R&D options

Stop by the Solutions Expo

See the latest enhancements

Explore new functionality

Schedule follow-up discussions withNancy

Majure

Other EAM Customers

Next Steps While at Explore

Improving Plant Operations with QAD EAMSlide36

36

Presenter Name: Nancy Majure, nnm@qad.com

Questions & Answers

Improving Plant Operations with QAD EAMSlide37

www.qad.com

©QAD Inc. 2013

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