Group September 23 2013 Grand Rapids MI Paul Rubin Strategic Information Group Advanced Repetitive vs Work Orders The Great Debate AGENDA Introduction Work Orders vs Adv ID: 557234
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Midwest User Group September 23, 2013 Grand Rapids, MI Paul Rubin Strategic Information Group
Advanced Repetitive vs. Work Orders
The Great DebateSlide2Slide3
AGENDA Introduction Work Orders vs. Adv Repetitive Work Order Processing Overview of Adv Repetitive Benefits
Why Work Orders
Q&ASlide4
Work Orders Basic tool for manufacturing since ?It worksWhy consider Repetitive?Slide5
Work Order ProcessCreate Work Order Work Order Component CheckRelease Work OrderIssue ComponentsOptional Shop Floor Reporting
Receive Work Order
Close Work Order
Accounting Close Work OrderSlide6
Overview – Advanced RepetitiveDefinitionBenefitsSimple Setup/ProcessingScheduling FunctionalityInventory Management
Comparison with Work Orders
Strategic Information Group
Copyright © 2007Slide7
Advanced Repetitive: DefinitionThe production of individual items, using the same processThe process is under a high degree of controlThere is little paperwork for each itemRun according to a schedule of production, which is measured against actual productionSlide8
Two Versions of RepetitiveRepetitive and Advanced RepetitiveEarly version written for 2nd/3
rd
tier automotive suppliers. Did not want to change to new version.
Advanced has better scrap tracking and operation costs
Will use Repetitive term interchangeably
with
Advanced
RepetitiveSlide9
Repetitive BenefitsEasily Manage LaborMaterialCosts
Reduce overhead of planning and tracking productionSlide10
Misconception of Adv RepetitiveIt Functionality not limited to high volume itemsCan be used with very low volume itemsCan be used for serial or lot controlled itemsBenefits with simple form or with more complex WIP management tools.An enhanced manufacturing moduleSlide11
Advanced Repetitive SetupRoutingBOM with OP stepProduction LineEmployeeSlide12
Advanced Repetitive ProcessingSimplest ReportingSlide13
Ease of creating multiple ordersFinite SchedulingShortage calculationsPicklist TransfersAuto backflush of laborReject and Rework of WIPScrapping of in-process partsTracking of WIP InventoryFlexible variance accounting Repetitive Benefits Slide14
Why Work Orders ?To assign lot numbers at time of work order creationIf you must reference sales order directly to manufacturing order (if not using .net)For Configured Sales OrdersFor Co & By Product Work OrdersFor Electronic SignaturesFor Rework and Expense Work OrdersThat’s the way we have always done it! Slide15
So What Should One Do?Decide what makes sense for your businessCan use bothIf definitely requires change to Adv RepWhat do you think?