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Using Risk Assessment Methods To Characterize Various Chemical Hazards: Three Case Studies Using Risk Assessment Methods To Characterize Various Chemical Hazards: Three Case Studies

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Using Risk Assessment Methods To Characterize Various Chemical Hazards: Three Case Studies - PPT Presentation

Dennis Paustenbach PhD DABT September 14 2017 Kansas University Medical Center KUMC 17 th Annual John Doull Lecture Remembering Dr Doull He was a true inspiration for all of us in the field ID: 916177

study diacetyl asbestos exposure diacetyl study exposure asbestos 2014 risk data mchm niosh studies brake health exposures odor chrysotile

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Slide1

Using Risk Assessment Methods To Characterize Various Chemical Hazards: Three Case Studies

Dennis Paustenbach, PhD, DABTSeptember 14, 2017Kansas University Medical Center (KUMC)17th Annual John Doull Lecture

Slide2

Remembering Dr. Doull

He was a true inspiration for all of us in the fieldHe mentored dozens of, if not a couple hundred, professionals over the years (including me)It is difficult to think of a person who had such an impact who had no enemies. John was one of themHe often asked me to “come to Kansas” and give the kind of lecture that you will hear today

2

Slide3

Overview

A little about risk assessmentAsbestos in friction productsWest Virginia spill of 2014Diacetyl…a controversy 3

Slide4

What is Health Risk Assessment?

A logical, objective, and quantitative approach to analyzing and interpreting data with the purpose of predicting the potential adverse health effects of exposure to chemical or physical hazards

4

Slide5

Kinds Of Risk Assessment

Failure Analysis

Machine parts

Hazard Analysis

Explosion/fire

Actuarial and Natural Disaster

Insurance

Human/Environmental Health Risk

Chemical hazards

5

Slide6

There are perhaps 20,000 pages of information in the USA with which you should be familiar

Probably an equal body of knowledge on risk issues developed in the EU and in Australia/New Zealand

For 90% of professionals, it is a 7-15 year journey to master the area …a lot like eating a watermelon (one bite at a time)

A Lot To Learn

6

Slide7

Most Regulations In The United States Are Based On Risk Assessment

Water discharge limitsAir emission limitsOccupational health standardsSoil, sediment, and other cleanup limitsFood recallsFish advisories or bansPharmaceutical drug approvals

7

Slide8

Human Health Assessments

Occupational

Environmental

Occupational

8

Slide9

All Modern-Era Risk Assessments Contain

Four “Chapters”9

Slide10

Risk

Characterization

Dose-Response

Assessment

Risk

Management

Hazard

Identification

Exposure

Assessment

Cost/Benefit

Analyses

1

2

3

4

10

Slide11

Risk Assessment Integrates…

Acute toxicology dataChronic dataHuman experienceExposure informationFate and transportStatistics and probabilitySocial values (via risk criteria)… into a cohesive analysis with “an answer”

11

Slide12

Examples Of “Difficult” Assessments

Abandoned or active industrial sitesIncinerator permittingSupport air/water discharge permitsSite-specific soil and sediment cleanup levelsSome toxic tort cases

12

Slide13

Case Study I:

Asbestos In Brake Dust13

Slide14

Question….

Was the use of asbestos in brake dust a significant health hazard (1950-80)?14

Slide15

Ford Publishes An IH Survey (1968)

Hickish and Knight (1968)Due to interest in UK about asbestos, the authors published a small industrial hygiene study of brake mechanicsExposures were deemed acceptable (0.68 f/cc for cars; 1.75 f/cc for trucks)15

Slide16

In 1976, A Hypothesis Generating Paper Was Published By Mt. Sinai

Work conducted in 1975Rohl et al (1976) or Lorimer et al (1976)Just a $10,000 university study

16

Slide17

NIOSH Got Interested…1975

A national bulletin was sent to all industrial hygienists and occupational physicians (called NIOSH Intelligence Bulletin)17

Slide18

Then Litigation…

More than 250 cases filed by 1980By 2000, more than $1B had been paid to plaintiffs and lawyersOur firm was asked to evaluate the “science” behind the claims in 2001

18

Slide19

Published Papers Prior To 1990

About 10 papers had been published on brake dustLynch (1968)Hickish and Knight (1970)Rohl et al. (1976)Rodelsperger et al. (1986)Several NIOSH surveys

BUT, no one attempted to integrate or characterize all the relevant information

19

Slide20

The Best Part of Problem Solving In The Environmental Sciences…

You have a chance to assemble dozens of papers on as many as 15 scientific topics….then see if a there is adequate information to “figure out what is going on”A perfect use of the risk assessment method20

Slide21

Identifying “Data Gaps” Is Important…

This process focuses you on the research that needs to be conductedOften, someone has done a significant part of the work “in some related science” or in some other part of the world

21

Slide22

How We Dissected The Problem

Understand braking processToxicology of wear debris vs. raw asbestosExposure of mechanicsEpidemiology of mechanics22

Slide23

Asbestos Brake Pad Contents

Binders

Metal Shavings

Resins

Chrysotile Asbestos

Glues

23

23

Slide24

Brake Wear Debris (1000X)

- non-fibrousChrysotile Fibers (1000X)

Conversion Of Chrysotile Asbestos To

Forsterite

Braking

24

Slide25

% Chrysotile In Brake Wear Debris

2725

Slide26

Looking At Toxicology

26

Slide27

Asbestos Fiber Types

Serpentine

Chrysotile

Amphibole

Asbestos

Crocidolite

Amosite

Others

16

27

Slide28

Types Of Asbestos

Amosite

Crocidolite

Chrysotile

17

28

Slide29

Long residence in lung

Long time for biological processes that could lead to mesothelioma

Short residence in lung

Little time to cause damaging effects

Chrysotile

Amosite

Biopersistence

21

29

Slide30

Fiber Length Affects Toxicity

Vehicle mechanics were mostly exposed to chrysotile fibers less than 5 microns.

0

5

10

15

20

Fiber Length in microns

Fibers less than 8 microns are highly unlikely to cause lung disease

Vehicle mechanics were exposed to fibers less than 5 microns

22

30

Slide31

Stettler

et al. (2008)

Stettler

, Lloyd E., Douglas D.

Sharpnack

, and Edward F. Krieg. "Chronic inhalation of short asbestos: lung fiber burdens and histopathology for monkeys maintained for 11.5 years after exposure." Inhalation toxicology 20.1 (2008): 63-73.

Primate study

High doses of short chrysotile fibers

No mesothelioma

29

31

Slide32

Bernstein et al. (2014)

Bernstein, David M., et al. "Evaluation of the deposition, translocation and pathological response of brake dust with and without added chrysotile in comparison to crocidolite asbestos following short-term inhalation: Interim results." Toxicology and applied pharmacology 276.1 (2014): 28-46.

Chrysotile-containing brake pads were sanded

Rats inhaled this dust from the brake

No adverse lung effects

30

32

Slide33

Hodgson And Darnton (2000)

“At exposure levels seen in occupational cohorts it is concluded that the exposure specific risk of mesothelioma from three principal commercial asbestos types is broadly in the ratio 1:100:500 for chrysotile, amosite and crocidolite, respectively.”

pg. 565

Hodgson, JT, and A Darnton. 2000. The quantitative risks of mesothelioma and lung cancer in relation to asbestos exposure.

Ann Occup Hyg

44(8):565-601.

19

33

Slide34

Relative Potencies Of Fiber Type For Mesothelioma

Chrysotile

Amosite

Crocidolite

0-1

100

500

18

34

Slide35

We Then Tackled The Question of Exposure

35

Slide36

Exposure Assessment For Asbestos

Need to consider:Asbestos fiber typeAsbestos fiber dimensions (length and diameter)

Concentration of asbestos in the air during repair work

Frequency, duration, and intensity of exposures during tasks performed

33

36

Slide37

Paustenbach et al. (2003)

Analyzed published data (~200 samples) regarding exposure of auto brake mechanics to asbestosExposures of auto brake mechanics to asbestos were low

Paustenbach, D.J., et al. 2003. An evaluation of the historical exposures of mechanics to asbestos in brake dust.

Appl

Occup

Environ

Hyg

. 18: 786-804.

37

Slide38

17 Studies Show Mechanics Were Not Over-Exposed During Vehicle Repair Activities

2.0 f/cc TWA (1976-1986)

0.2 f/cc TWA (1986-1994)

0.1 f/cc TWA (1994-Present)

36

Slide39

Richter et al. (2008)

Examined short-term airborne concentrations experienced by mechanicsNone of the short-term exposures were above the current or historical OSHA excursion levels

Richter, R.O., et al. 2008. An evaluation of short-term exposures of brake mechanics to asbestos during automotive and truck brake cleaning and machining activities.

J Expo Sci Env Epid. Advanced online publication. July 30, 2008.

39

Slide40

Jiang et al. (2008)…Clutch Boxes

Jiang, G.C.T., et al. 2008. A study of airborne chrysotile concentrations associated with handling, unpacking, and repacking boxes of automobile clutch discs. Regul Toxicol Pharm. 51: 87-97.

“The results of this study indicate that the handling, unpacking, and repacking of clutches, and the subsequent cleanup and clothes handling by a worker within a short-term period or over the entire workday, result in exposures below the historical and current short-term and 8-h occupational exposure limits for asbestos.”

40

Slide41

Madl et al. (2009)…Heavy Equipment

Madl, A.K., et al. 2009. Airborne asbestos concentrations associated with heavy equipment brake removal. Ann Occup Hyg. Advance online publication. June 25, 2009.

“The results indicate that…the airborne concentrations for worker and bystander samples were significantly less than the current occupational exposure limit of 0.1 f/cc…”

41

Slide42

Estimating Lifetime Dose

We conducted a time-motion studyCombined with short term and 8 hr dataCalculated lifetime dose in units of fiber/cc-year

42

Slide43

Lifetime Exposure Of Mechanics

Finley B., R. Richter, F. Mowat

, S.

Mlynarek

,

D. Paustenbach, J Warmerdam, and P. Sheehan. 2007. Cumulative asbestos exposure for U.S. automobile mechanics involved in brake repair (circa

1950s

–2000). J

Exp

Sci

Environ

Epidemiol

17:644–655

Includes blow-out, grinding, sanding

Cumulative lifetime doses of about 1.0-2.0 f/cc-

yr

of chrysotile

37

43

Slide44

What About Automotive Gaskets

?44

Slide45

Installation And Removal Of Asbestos Gaskets And Packing (2006)

Removal of gaskets and packing released insignificant concentrations of asbestosMangold, C., K. Clark, A. Madl, and D. Paustenbach. 2006. An Exposure Study of Bystanders and Workers During the Installation and Removal of Asbestos Gaskets and Packings. J

Occup

Environ

Hyg

3(2):87-98.

45

Slide46

Literature Review – Replacing Asbestos Gaskets and Packing (2007)

Removal of gaskets and packing released insignificant concentrations of asbestos

Madl, A.K.

, K. Clark, and D.J. Paustenbach. 2007. Exposure to Airborne Asbestos During Removal and Installation of Gaskets and

Packings

: A Review of Published and Unpublished Studies. J

Toxicol

Environ Health, Part B

Crit

Rev 10(4):259-286.

46

Slide47

Long-Term Asbestos Concentrations During Gasket and Packing Work

*Includes hand held pneumatic and hand-held power tools; Includes PCME data, where availableCurrent OSHA Permissible Exposure Limit (8 hr TWA)

47

Slide48

Epidemiology

48

Slide49

Epidemiology Data For Vehicle Mechanics

Numerous data collected by governmental facilities, academic institutions, and private corporationsData collected in U.S. and internationallyIncluded various study designsEvaluated various occupations (in addition to mechanics)

Data consistently showed no increased risk of mesothelioma for career vehicle mechanics

49

Slide50

Epidemiology Studies

McDonald and McDonald 1980Petersen and Milham 1980Teta et al. 1983Spirtas et al. 1985Olsen and Jensen 1987Woitowitz and Rodelsperger 1994Coggon et al. 1995Teschke et al. 1997Agudo et al. 2000Milham and Ossiander 2001NIOSH 2002Hansen and Meersohn 2003Hessel et al. 2004Rolland et al. 2005McElvenny et al. 2005

Rake et al. 2009

Rolland et al. 2010

Garabrant et al. 2015

50

Slide51

Garabrant et al. (2015)

Meta analysis of auto mechanicsGrouped 16 epidemiology studies of auto mechanics into three tiers based on study qualityAuto mechanics were found to not be at an increased risk for mesothelioma

51

Slide52

Increased Risk

No Increased Risk

No Increased Risk Among Mechanics

45

52

Slide53

The “weight of the evidence” shows no increased risk of mesothelioma for automotive mechanics

53

Slide54

Risk Of Mesothelioma For Various Occupations

Source: Teschke et al. 1997, Table II pg. 165 (most recent 20 years removed)

56

54

Slide55

Our Work Generated Additional Interest

55

Slide56

Since About 2000…

About 25 relevant papers were published on exposure to brake dust through 20172-3 papers by Weir et al.2-3 papers by Blake et al.More than 10 papers by ChemRisk scientists12 or more papers by various scientists and epidemiologists

56

Slide57

What Did Persons Or Corporations Know…

And When?57

Slide58

Paustenbach et al. (2004)

“State-of-the-art” evaluation of asbestos in brake linings and pads over last 100 years

Paustenbach, D.J., et al. 2004. Environmental and occupational health hazards associated with the presence of asbestos in brake linings and pads (1900 to present): a “state-of-the-art” review. J

Toxicol

Env

Heal B. 7: 33-110.

58

Slide59

Does Epi Data Make Sense When You Consider Potency And Exposure Levels?

59

Slide60

Pierce et al. (2008 and 2016)

Pierce, J., MA McKinley, DJ Paustenbach and BL Finley. 2008. An Evaluation of Reported No-Effect Chrysotile Asbestos Exposures for Lung Cancer and Mesothelioma. Crit

Rev

Toxicol

38:191-214.

Studied groups of persons exposed to high levels of chrysotile

“No effect” at 208 f/cc-year for short fiber chrysotile

42

60

Slide61

Doses That Do Not Cause Mesothelioma (Chrysotile)

44

0.00093 f/cc-

yr

1.8 f/cc-

yr

208 f/cc-

yr

61

Slide62

Our View

Exposure to brake dust posed a de minimus risk to auto and truck mechanics of any asbestos related disease

62

Slide63

Case Study II:

The “So Called”Freedom Chemical Spill

63

Slide64

The Question…

Did the contamination of drinking water in Charleston, WV cause immediate effects or pose a long-term health risk?64

Slide65

Overview

Event Timeline (2014)Overview of Toxicity of crude MCHMCrude contains MCHM plus 5 chemicalsOverview of Toxicity of MetabolitesData Gaps of ImportanceWhat we did

"2014 Elk River chemical spill affected counties" by Justin.A.Wilcox - Own work. Licensed under CC BY-SA 3.0 via Wikimedia Commons -http://commons.wikimedia.org/wiki/File:2014_Elk_River_chemical_spill_affected_counties.png#mediaviewer/File:2014_Elk_River_chemical_spill_affected_counties.png

65

Slide66

Event

January 9, 2014 (Elk River)10,000 gallons released upstream of the water treatment facilityCDC/ATSDR quickly set a short term screening level concentration for drinking water of 1 ppm“Do not use” order began January 9, and ended January 13-18Water was generally not used during this time

66

Slide67

Reported Health Complaints

Three reports were released regarding health complaints following the spill:Emergency Department Records from WVBPH and ASTDR (April, 2014)Household Survey CASPER from CDC (April, 2014)Physician and Health Clinic Records from WV DHHR (June, 2014)

67

Slide68

Emergency Room Study Details WVBPH And ASTDR (April, 2014)

Records were obtained from 10 hospitals for January 9 through January 23584 records were released. Inclusion was based on whether patients reported that they had exposure to contaminated water

68

Slide69

Symptoms Reported At Emergency Rooms (Jan, 2014)*…No Control Data

Note that patients could present with more than one symptom* As reported in WVBPH (ATSDR, 2014, p. 5)

Number of cases

69

Slide70

What Did ATSDR Say About These Data?

“People who reported that they swallowed contaminated water or food were more likely to report gastrointestinal symptoms such as nausea, vomiting, and diarrhea.”

70

Slide71

ATSDR May Have “Rushed” Their Response

“These data cannot ‘prove’ that MCHM caused the reported symptoms; however, these data are consistent with what is known about MCHM from animal studies.” (p. 6)71

Slide72

Health Effects Reported In Household Study(Casper Study)

*As reported in WVBPH (ATSDR, 2014)Number of households

72

Slide73

What Did CDC Say About These Data?

“Less than one-quarter of households reported health issues they felt were related to the chemical spill.” (p. 23)“[T]he symptoms reported were similar to what have been reported in the ACE investigation [WVBPH ATSDR 2014].” (p. 23)73

Slide74

Composition Of Crude MCHM

MCHM

4-Methylcyclohexanemethanol 68-89%

MMCHM

4-(Methoxymethyl)cyclohexanemethanol 4-22%

MMCHC

Methyl 4-methylcyclohexanecarboxylate 5%

DMCD

Dimethyl 1,4-cyclohexanedicarboxylate 1%

CHDM

1,4-cyclohexanedimethanol 1-2%

Note: Methanol (1%) and Water (10%)

O

CH

3

74

Slide75

Predicted Metabolites For MCHM

MCHM

4-Methylcyclohexanemethanol

CHDM

1,4-cyclohexanedimethanol

CHDA

1,4-cyclohexanedicarboxylic acid

DMCD

Dimethyl 1,4-cyclohexanedicarboxylate

H

H

Enzymatic hydrolysis

Oxidation by P450 or alcohol/aldehyde dehydrogenase

Scheme by Steve Green

Oxidation by P450 or alcohol dehydrogenase

75

Slide76

MCHM: Overview Of Toxicology

Low acute toxicityLD50 for male/female rats is 933/707 mg/kg bwHighly odorousConsumer odor threshold concentration is 0.55 ppbNot a skin sensitizerGuinea pig footpad testNot mutagenic; not likely carcinogenic Negative Ames test

76

Slide77

Characteristics Of MCHM Were A Blessing…

Low toxicityBad smellBad taste

77

Slide78

Comparison To Acute Toxicity Of Other Selected Industrial Chemicals

78

Slide79

The Methodology For Characterizing The Risk

79

Slide80

Odor Test Results

Slide81

Odor Threshold Of MCHM

Odor threshold identified for MCHM by WV DHSEM (2014)Expert panelConsumer panelOdor threshold for crude MCHM (Gallagher et al., 2014)

81

Slide82

Odor Thresholds For Crude MCHM(WV DHSEM, 2014)

Method of determining odor threshold concentration in water was based on ASTM Method E679Four response levels were identified:Odor Threshold: 50% of testers can just detect the chemicalOdor Recognition: Based on the concentration at which the tester correctly describes the odorOdor Objection (Likeability): Based on the degree of liking of the odor Odor Objection (Complaint): Based on the concentration at which a tester admits that they would object to or complain about an odor

WV DHSEM 2014

82

Slide83

Odor Threshold For Crude MCHMExpert Panel (WV DHSEM, 2014)

9 experts were testedPanelists were knowledgeable about the odor of crude MCHM6 women and 3 men were in the panelAll undergraduate and graduate students (all young)

83

Slide84

They Found A Classic

Dose-Response Relationship84

Slide85

Odor Threshold For Crude MCHM Expert Panel (WV DHSEM, 2014)

WV DHSEM 20140.16 ppb1.6 ppb

2.2 ppb

4.0 ppb

85

Slide86

Odor Threshold Varied For Isomers (Gallagher, 2014)

2480 ppb1.2 ppbNo other component of crude MCHM had a detectable odor

Gallagher, 2014

86

Slide87

Odor Threshold Of MCHM

Considering the CDC’s recommended screening level (1,000 ppb), the odor threshold for MCHM was sufficiently low that residents would be aware of the contamination.They should not have been exposed at concentrations that would pose a health hazardGallagher 2014

87

Slide88

Developmental

Tox Hazard?

Slide89

Developmental And Reproductive Effects Had

Not Been Studied…For Numerous Reasons89

Slide90

SAR Modeling “Suggested” That Developmental Effects Were “Plausible” At Some Dose

90

Slide91

MCHM: Developmental Hazard Based On QSAR

NTP QSAR Analysis for MCHMPredicted possible developmental toxicityOur QSAR Analysis for MCHM Predicted developmental toxicityVega and EPA TEST modelsNo predicted developmental toxicityUsing OECD modelNTP 2014

91

Slide92

These Models Do Not Consider Dose…Yet All Chemicals, At Some Dose, Can Be Developmental Toxicants

92

Slide93

Developmental Toxicity Is Difficult To Predict By Modeling (And Potency Is NOT Considered)

Many endpoints are possible, encompassing growth, health and performance of offspringRelatively few compounds are in the datasets for developmental toxicity modelingIn the case of MCHM, the results from modeling were inconsistent93

Slide94

What We Later Learned About Developmental Toxicity

94

Slide95

MCHM: Developmental Toxicity Results From NTP (2015-2016)

NTP completed a range-finding Prenatal Developmental Toxicity Study150, 300, 600, 900 mg/kg bw/day MCHM were testedOvert developmental toxicity was observed at 600 and 900 mg/kg (fairly high doses)The group receiving 900 mg/kg were terminated early due to maternal toxicity

95

Slide96

Interpreting The NTP Developmental Screening Study

This range-finding study by the NTP used very high dosesThe highest dose tested was above the LD50Maternal toxicity was observed at the two highest doses usedEffects on the fetuses at these doses were likely secondary to maternal toxicity…irrelevant to predicting human risks96

Slide97

What About Carcinogenicity?

97

Slide98

No Studies Had Been Conducted. But This Hazard Was Probably

Not Relevant Due To Limited Duration of Exposure98

Slide99

Odor, Low Toxicity, And SAR Suggested It Would

Not Be Carcinogenic At Doses To Which Persons Could Be Exposed…And Duration Of Exposure Was Limited99

Slide100

Estimating Dose

For Citizens

Slide101

Model Estimates Of Exposure

Child 30 day exposure

Adult 30 day exposure

McKone and

Bogen

Approach

0.11 mg/kg/day

0.05 mg/kg/day

101

Slide102

Possible Exposure vs. Tox Data

NOEL from 28 day study was 100 mg/kg/dayIf you applied a 1000-fold uncertainty factor to this “safe” dose would yield 0.1 mg/kg/day (screening-level)This is similar to the estimated dose for some persons (the model water concentration was 1 ppm)Results support CDC’s view that 1 ppm in water was unlikely to result in any adverse health effects

102

Slide103

What We Did…

Published our review of toxicityConducted exposure assessment of citizensPerformed dermal irritation studyPerformed study on birth outcomes103

Slide104

Toxicology Review

104

Slide105

Skin Study

105

Slide106

Birth Outcome Study

106

Slide107

Where ATSDR Landed

They concluded, in early 2017, that there were no chronic hazards likely for the citizens107

Slide108

Our Views

An unfortunate incidentYes, thousands were inconveniencedLuckily, warning properties and good communication prevented exposureNo apparent adverse effects for those potentially exposed108

Slide109

Case Study III:

Diacetyl

109

Slide110

Sometimes (Often) Scientific Thought Is Compromised by Personal Beliefs

Those who have studied history, including the history of science, have concluded that it is very difficult for humans to think in a truly objective mannerIt argues heavily for “double blind” researchIt also argues that the source of funding should be withheld during the peer review process (as reviewers are heavily biased by their beliefs)

110

Slide111

Precautionary Principle

“Better safe than sorry”

Loss of public trust in science when we “cry wolf”

Cost of unwarranted regulation and litigation

111

Slide112

Diacetyl: A Common Chemical In Many Foods

Provides the taste of butter and is found naturally in many foodsUsed to create a “rich” taste, frequently used in butter, caramel, vanilla, butterscotch, and some fruity flavorsReceived GRAS status as an additive in 1965

112

Slide113

The Question….

Is there a valid medical or scientific basis for linking diacetyl and/or butter flavoring to severe lung disease?113

Slide114

Brief History Of Diacetyl

114

Slide115

Diacetyl And Bronchiolitis Obliterans (BO)

Diacetyl exposure was first implicated as a possible cause of bronchiolitis obliterans in a microwave popcorn production facility in 2000 (Missouri)Disease of the lower airways (deep lung)Rare, irreversible and debilitating

115

Slide116

Kreiss et al. (2002) – “Sentinel” Study

First study published of popcorn manufacturing cohortBased on initial NIOSH HHE (not the succeeding 8)Suggested relationship between diacetyl and obstructive diseaseBUTAny “effects” only seen in VERY high exposure groupsAuthors agreed that most cases had exposures to other chemicals off-site (and on-site)No classic diagnostic assay for B.O. was available116

Slide117

First Hypotheses: It Must Be Diacetyl

Diacetyl was initially characterized by NIOSH as a marker of industrial exposure to flavorings [no apparent basis except that it was a known irritant]Odd hypotheses, since vapors at the plant contained over 100 VOCs117

Slide118

A Focus Of NIOSH

It was a bellwether for suggesting that there might be “other” occupational diseases “out there” that are not being recognized

118

Slide119

By 2015, NIOSH Was Convinced

That diacetyl was quite hazardousThat it could cause B.O. in some personsThat it was a deep lung toxicant119

Slide120

NIOSH: They Did Study Diacetyl Aggressively

Since 2000, NIOSH has conducted over 20 studies at food and/or flavor facilities (HHE)But, only in 2011 did NIOSH conclude that diacetyl was the cause of bronchiolitis obliteransAll along the way, there were conflicting medical diagnoses and tox data

120

Slide121

We Are Reluctant To Be Critical….but I have wondered

I was among the first professionals contacted after Gilster-Mary Lee plant reportBeing so water soluble and odorous, it seemed counter intuitive to have caused this diseaseMy classmate in grad school studied diacetyl in 1977121

Slide122

Evaluation Of “Cases”…Not Very Robust

Reported cases of B.O. did not meet the disease criteriaMany were not diagnosed until after visit with plaintiff expert physicianCommon confounders:Off-site/non-occupational exposures to known BO inducersPresence of other chemicals in the workplace

122

Slide123

Federal Government’s Animal Toxicology Studies

Since 2000s, the National Toxicology Program (NTP) has completed various animal inhalation studies of diacetylFirst scientific papers published in 2002Most recent and relevant studies (90-day and 2-year) completed in 2011/2012123

Slide124

Tox Data

Fairly thorough studies (including a 2 yr study) do not indicate it should be a significant hazard at plausible workplace concentrations

124

Slide125

NTP View…On Animal Toxicology

NO scientific papers on the 90-day or 2-year studies have been published to dateNTP/NIOSH has asserted that mice and rats are not good models for evaluating human respiratory toxicitySo why were millions of dollars spent on animal research?125

Slide126

Assertions By NIOSH…

Animal inhalation studies are not relevant due to “scrubbing”…this is probably not quite accurateCases of bronchiolitis obliterans have been observed in every flavorings facility (even very low diacetyl exposures cause disease)…failing a biopsy, this claim may or may not be trueDose-response has been clearly demonstrated….I don’t find the data convincingNIOSH believes diacetyl causes obliterans… perhaps; but it seems far from convincing

126

Slide127

NTP’s Current View of Results of Animal Toxicology Studies

NTP believes that the results of most studies support that diacetyl can cause BO….Stated that two-year study indicates that diacetyl may be a carcinogen…I don’t interpret the study in the same way127

Slide128

NTP’s Conclusions In 2017 Draft Report From 2-year Cancer Study

“there was some evidence of carcinogenic activity…in male Wistar Han rats” in the nose“[t]here was some evidence of carcinogenic activity…in female Wistar Han rats” in the nose“[t]here was no evidence of carcinogenic activity…in male B6C3F1/N mice”“[t]here was equivocal evidence of carcinogenic activity…in female B6C3F1/N mice” in the nose

128

Slide129

Other Beliefs By NIOSH

Initially, NIOSH and others suggested that diacetyl exposure caused obstructive diseaseThen, some data (Sensient data) suggested it was restrictiveWe found NIOSH’s conclusions to be questionablePlaintiff experts and NIOSH associate many respiratory ailments (obstructive/restrictive/ mixed/other) to diacetyl exposure

129

Slide130

Our Epi Study

We evaluated Sensient cohort (as did NIOSH)Our interpretations of the data were quite differentOur view will probably never be reconciled with that of NIOSH. History will decide… if a definitive epi study is ever conducted130

Slide131

Our Follow Up Study (2016)

We have a 7 year follow up on PFT dataNo change in results were observed when properly corrected for obesity, smoking, etc.131

Slide132

Let’s Go Over Some Basics

On This Matter132

Slide133

Diacetyl Exposure Is Not Uncommon

Detected in outdoor air at low levels concentrationsDetected in indoor air due to the use of certain carpeting adhesivesConcentrations are similar to some productions facilities even several days after installationA component of mainstream and environmental tobacco smokeUsed as an additive, however, the vast majority is formed through pyrolysis

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Cases Reports And Epi Studies (2000-2017)

Gilster

-Mary Lee

Sentinel cases

Parmet

and Von Essen 2002

3 GML Sentinel Cases

Alleman

& Darcy 2002

BOOP in Spice Process Technician

Cal-OSHA 2006

CA Case Report Letter

van

Rooy

et al. 2007

3 Cases with

Radiologic Signs of BO

CDC MMWR 2002

Fixed Obstructive

Disease in Microwave

Popcorn Factory Workers

CDC MMWR 2007

Fixed Obstructive

Disease in Flavor

Manufacturing - CA

Akpinar-Elci

et al. 2004

8 GML Sentinel Cases

Modi

et al. 2008

“Flavor-Induced Lung

Disease” in Flavoring

Manuf. Worker

Sahakian

et al. 2008

Asthma in Flavoring Exposed Food Production Workers

Kreiss

et al. 2002

Cross Sectional Study

of GML Microwave Popcorn Manuf. Facility

Akpinar-Elci

et al. 2005

Induced Sputum of Microwave Popcorn workers

Kanwal

et al. 2006

Review of Six Microwave Popcorn Plants (HHEs)

van

Rooy

et al. 2009

Cross-Sectional Study of

Flavoring Manuf. Plant Workers

Lockey

et al. 2009

Cross-Sectional Study of Microwave Popcorn Production Workers

Kim et al. 2010

Cross-Sectional

Flavor Manuf.

Workers in CA

Case Report

Epi

Study

Kreiss et al. 2012

Longitudinal Analysis of Flavor Manuf.

Workers in CA

Cavalcanti

et al. 2012

Bronchiolitis

in Cookie Factory Workers

Akpinar-Elci

et al. 2006

Exhaled Nitric Oxide in Microwave Popcorn Workers

2000

2002

2004

2006

2008

2010

2012

2013

Huff et al. 2013

Bronchiolitis Obliterans in Coffee Workers

Halldin

et al. 2013

Resp. Mortality and BO at GML MW Popcorn Facility

Ronk et al. 2013

Pulmonary Function in Flavorings Workers

Kreiss 2013

Work-Related

Spirometric

Restriction in Flavoring Mfg. Workers

Hendrick

2008

“Popcorn Workers Lung”

in Potato Crisp

Flavoring Manuf. Worker

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Slide135

Strangely…

None of the case reports or epidemiology studies have adequately evaluated or controlled for non-occupational exposures to diacetyl … particularly from smoking cigarettesSmokers, comprise a significant fraction of the studied populationsSurprisingly, smokers get huge lifetime diacetyl doses but there is NO increase in the incidence of B.O. in smokers

135

Slide136

What Has Puzzled Our Research Team…

Even nearly 15 years later, and after 20 papers by NIOSH, it remains unclear to us “why” NIOSH eventually concluded that diacetyl was the likely causative agent for B.O.It was the “predominant ketone” identified in artificial butter flavoring and in mixing room air (but many chemicals have been reported and not all have been speciated in the air)Mixer “operators” were initially found to be at highest risk for developing lung disease…which is logical

136

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An Obvious Characteristic….Continually Neglected By Most Experts

This chemical has a low threshold of smellIt also has a low concentration at which persons are “driven away” (a so-called, self-limiting chemical)Indeed, it is a classic highly water soluble, upper airway, irritant… where over-exposure is highly unlikely

137

Slide138

Why Was This Not Detected In 1950-2000?

Diacetyl has been manufactured in the United States since the 1930sLiterally millions of gallons have been placed in tank trucks and drums in dozens of facilities…for 60 years…without any reported effects other than irritationHow could a fatal lung disease be “missed” for decades?138

Slide139

How Does One Reach….

“A more likely than not” opinion on a cause/effect relationship?Or, an opinion about a threshold?

139

Slide140

The 15 Year Journey….

This is one of the more curious of the chemical journeys of recent yearsOne has the impression that it was the premature hypotheses; similar to silicone breast implants, saccharin, and agent orangeThis chemical is one where toxicologists and occupational physicians and other “experts can agree to disagree”140

Slide141

Diacetyl…Where Do Things Stand?

Largely phased out due to health concerns (and litigation!)Some substitutes have similar chemical structure and toxicity, which has led NIOSH and others to warn about these substances as wellWe remain skeptical…for a few reasons

141

Slide142

Always Search For A Silver Bullet

When there is a scientific controversy, it is important to conduct one or several studies that deal with any data gapsFor 20 years, health scientists have come to rely less on toxicology studies…and more closely on epidemiology142

Slide143

We Thought That A Silver Bullet Might Be Available In The Study Of Smokers

(Who Are Exposed To Diacetyl)143

Slide144

We Tackled The Questions About Diacetyl On Several Fronts

We conducted the first field study to assess diacetyl in cigarette smokeIt was published in a highly rated journal144

Slide145

Cigarettes….Perhaps The Rosetta Stone

Diacetyl is in mainstream and environmental tobacco smokeUsed as an additive, however, the vast majority is formed through pyrolysisIn published literature dating back to the 1970s, concentrations in smoke inhaled by smokers were as high as 297 ppmB.O. is “less” likely in smokers than non-smokers145

Slide146

Diacetyl Exposure And Cigarette Smoking

We measured diacetyl (and 2,3-pentanedione) concentrations in mainstream cigarette smoke using a standard smoking machineTested 6 “tobacco products” 3 smoking regimensISOMassachusetts Department of Public Health (MA)Health Canada Intense (HCI)

146

Slide147

Comparison To OELs

The mean diacetyl concentrations in mainstream smoke ranged from 250-361 ppm for all tobacco productsSmoking 1 cigarette in a day (assuming 5 min of smoking) is equivalent to: An 8-hr TWA of > 2.5 ppmA 15-min TWA of > 80 ppmThis greatly exceeds the OELsNIOSHREL (8-hr TWA) – 0.005 ppm (exceeded by 500-fold)ACGIHTLV (8-hr TWA) – 0.010 ppm (exceeded by 250-fold)

147

Slide148

Comparison To Current TLV

TLV was set at 0.01 ppm (2012)Based on findings from Kreiss et al. (2002)Used by OSHA to cite companies for overexposure (under General Duty Clause)148

Slide149

Workplace Exposures Vs. Smoking

Hundreds of diacetyl samples have been collected in food and flavorings manufacturing facilitiesOnly one peak air sample exceeded the concentration in cigarette smoke [and it not representative of the workplace]The vast majority of longer-term samples are <1 ppm

149

Slide150

Important To Identify Proper Dose Metric

For a chronic toxicant, most toxicologists believe that “cumulative lifetime dose” is preferred dose metric (e.g., cancer)For some chemicals, like beryllium, the number of peak exposures above a “significant biologically active” concentration….plus duration…is usually the best dose metricFor diacetyl?150

Slide151

Cumulative Diacetyl Exposure (ppm to yrs):

Smoking vs. Occupational Guidelines11 – 191.1 – 1.9

55 – 95

0.225

0.45

151

Slide152

How Does One Reconcile The Scientific Observations?

Occupational exposures to diacetyl are far lower than exposures resulting from common smoking habitsYet, epidemiology studies of the diacetyl or flavorings workers have consistently demonstrated worse pulmonary function in non-smokers v. smokers And there is not a single case report of bronchiolitis obliterans resulting from cigarette smoking

152

Slide153

Other Considerations

153

Slide154

Recent Developments – Diacetyl In Coffee

Diacetyl occurs naturally in roasted coffee beans as a result of chemical reactions during roastingIt is readily measured in the headspace of coffee beans and brewed coffee

154

Slide155

Diacetyl Exposures In Coffee Workers

Five cases filed in TX and MO (2012)Alleged exposures to diacetyl in coffee production facilities in Texas and MissouriNIOSH HHE of coffee plantsNot yet publishedFacility owner/flavorings suppliers have been sued

155

Slide156

Diacetyl/2,3-P Exposures From Processing Unflavored Coffee (Gaffney et al., 2015)

First published study to characterize workplace exposures during commercial roasting and grinding of unflavored coffee beansExceedance of proposed NIOSH values in most samplesWe estimated that 8-hour TWA exposures were well above NIOSH and ACGIH’s OELs

156

Slide157

Our Views

Data indicate that epidemiology studies of food and flavorings workers are severely confounded by non-occupational exposure to diacetyl [e.g., smoking, farming, home popcorn]Our data suggests that NIOSH guidelines and current TLV are unnecessarily lowThe 2 year animal study data deserve more consideration than it has gottenOur coffee and cigarette studies, as well as the toxicology data, indicate that it is unlikely that diacetyl causes bronchiolitis obliterans or other lung diseases following typical occupational exposures

157

Slide158

Thank You!

158