P LANNING by Wahyu Epifanto APQP WHAT IS IT APQP WHAT IS IT Process Design amp Development Product Design amp Dev APQP Timing Chart Concept Program InitiationApproval Approval ID: 806763
Download The PPT/PDF document "A DVANCE P RODUCT Q UALITY" is the property of its rightful owner. Permission is granted to download and print the materials on this web site for personal, non-commercial use only, and to display it on your personal computer provided you do not modify the materials and that you retain all copyright notices contained in the materials. By downloading content from our website, you accept the terms of this agreement.
Slide1
ADVANCE PRODUCT QUALITY PLANNING
by : Wahyu Epifanto
Slide2APQP|
WHAT IS IT?
Slide3APQP|
WHAT IS IT?
Slide4Process Design & Development
Product Design & Dev
.
APQP Timing Chart
Concept
Program
Initiation/Approval
Approval
Prototype
Pilot
Launch
Planning
Product & Process Validation
Planning
Production
Feedback Assessment and Corrective Action
Plan & Define Program
Product Design & Development Verification
Process Design & Development Verification
Product & Process Validation
Feedback Assessment & Corrective action
Slide5Slide6TIDAK LENGKAPBAKWAN TIDAK AKAN LAKU,
KARENA TIDAK SESUAI DENGAN KEBUTUHAN KONSUMEN
LENGKAP
BAKWAN AKAN LAKU,
KARENA SESUAI DENGAN KEBUTUHAN KONSUMEN
HASIL SURVEY :
Harga tidak mahal
Rasa Gurih
Lembut / Tidak Alot
Minyak tidak banyak
Ukuran besar (Diameter
+
5cm)
Warna, tidak gosong
Bentuknya rapih
Slide7Bahan – bahan :TepungAirKolWortel
TogeDaun BawangGaram
Minyak
Cabe
Alat-Alat :
Talenan
Pisau
Sendok
Mangkok/Baskom
Wajan
Kompor
Gas
Piring
Cara Membuatnya :
Dipotong :
Kol
Wortel
Toge
Daun Bawang
Buat Adonan :
TepungAirGaramDigoreng :Minyak
SajikanCabe Alat :PisauTalenanMangkok/BaskomAlat :Mangkok /Baskom
SendokAlat :WajanKomporGasWajanAlat:Piring
Slide8Slide91.MEMBELI
BAHAN
YG FRESH
2. MURAH
1.MERAWAT
ALAT-ALAT
- TIDAK RUSAK
MENGONTROL
PEMAKAIAN
DAN
PENGELUARAN
MEMBAYAR
GAJI
KARYAWAN
MENCARI
ORANG
MENGONTROL
ABSENSI
MENGEMBANGKAN ORANG1.MENSORTIR BAHAN 2. MENYIMPAN BAHAN
1.MEMOTONG BAHAN - 1CM
2. BERSIHKAN 3.MEMBUAT
ADONAN - TDK ENCER - TAKARAN 4. MENGORENG BAKWAN - SUHU - MINYAK5.KEMASAN - TDK PENYOK - KUAT
1.MEMASTIKAN
BAKWAN
BERKUALITAS - WARNA - RASA - UKURAN - BENTUK
1.MEMASARKAN BAKWAN
- CARI CUSTOMER - PROMOSI
1.MENGANTAR
KAN BAKWAN
- TEPAT WAKTU
PURCHASING
WAREHOUSE
PRODUKSI
QUALITY CONTROL
MAINTENANCE
PEMASARAN
DELIVERY
KEUANGAN
HRD
BOD
Slide10PHASE 2
PHASE 3
PHASE 4
PHASE 1
PHASE 5
APQP
PLANNING
PHASE 1
Process Design & Development
Product Design & Dev
.
Concept
Program
Initiation/Approval
Approval
Prototype
Pilot
Launch
Planning
Product & Process Validation
Planning
Production
Feedback Assessment and Corrective Action
Plan & Define Program
Product Design & Development Verification
Process Design & Development Verification
Product & Process Validation
Feedback Assessment & Corrective action
Slide11PHASE 1 |
PLANNING
Phase 1 Inputs
Phase 1 Outputs
PLANNING
Voice of the costumer
Market Research
Historical Warranty and Quality Information
Team Experience
Business Plan/MKT Strategy
Product/process Assumptions
Product Reliability Studies
Cuctomer
Inputs
Design Goals
Reliability & Quality Goals
Preliminary Process Flow Chart
Preliminary Listing of special Product & Process Characteristics
Product Assurance Plan
Management Support
Slide12PHASE 3
PHASE 4
PHASE 1
PHASE 5
APQP
PHASE 2
Process Design & Development
Product Design & Dev
.
APQP Phase 2: Product Design & Dev.
Concept
Program
Initiation/Approval
Approval
Prototype
Pilot
Launch
Planning
Product & Process Validation
Planning
Production
Feedback Assessment and Corrective Action
Plan & Define Program
Product Design & Development Verification
Process Design & Development Verification
Product & Process Validation
Feedback Assessment & Corrective action
Slide13PHASE 2 |
PRODUCT DESIGN & DEVELOPMENT
Phase 2 Inputs
Phase 2 Outputs
PRODUCT & DESIGN DEVELOPMENT
Design Goals
Reliability & Quality Goals
Preliminary Bill of Material
Preliminary Listing of Special Product & Process Characteristic
Product Assurance Plan
Management Support
Design FMEA
Design for Manufactturability and assembly
Design Verification
Design Reviews
Prototype CP
Engineering Drawings
Engineering Spesifications
Material Spesifications
Drawing & Spec. Changes
Slide14PHASE 2 |
PROCESS DESIGN & DEVELOPMENT
Phase 2 Inputs
Phase 2 Outputs
PROCESS DESIGN & DEVELOPMENT
Design Goals
Reliability & Quality Goals
Preliminary Bill of Material
Preliminary Listing of Special Product & Process Characteristic
Product Assurance Plan
Management Support
New equipment, Tooling and Facilities Requirement
Special Product and Process
Characterictics
Gages/Testing Equipment Requirements
Team Feasibility Commitment and Management Support
Slide15PHASE 2
PHASE 3
PHASE 4
PHASE 1
PHASE 5
APQP
PHASE 3
Process Design & Development
Product Design & Dev
.
Concept
Program
Initiation/Approval
Approval
Prototype
Pilot
Launch
Planning
Product & Process Validation
Planning
Production
Feedback Assessment and Corrective Action
Plan & Define Program
Product Design & Development Verification
Process Design & Development Verification
Product & Process Validation
Feedback Assessment & Corrective action
APQP Phase 3: Process Design & Validation
Slide16PHASE 3 |
PROCESS DESIGN & DEVELOPMENT
Packaging Standards & Specs.
Prod/Proc. Quality System Review
Process Flow Chart
Floor Plan Layout
Characteristics Matrix
PFMEA
Pre-launch CP
Process Instructions
MSA Plan
Preliminary Process Capability Study Plan
Management Support (including operator staffing & training plan)
Phase 3 Outputs
Phase 2 Design Outputs
Phase 2 APQP Outputs
Process Design & Development
Phase 3 Inputs
Slide17PHASE 2
PHASE 3
PHASE 4
PHASE 1
PHASE 5
APQP
PHASE 4
Process Design & Development
Product Design & Dev
.
APQP Phase 4: Product & Process Validation
Concept
Program
Initiation/Approval
Approval
Prototype
Pilot
Launch
Planning
Product & Process Validation
Planning
Production
Feedback Assessment and Corrective Action
Plan & Define Program
Product Design & Development Verification
Process Design & Development Verification
Product & Process Validation
Feedback Assessment & Corrective action
Slide18PHASE 4 |
Product & Process Validation
Phase 4 Inputs
Phase 4 Outputs
Product and Process Validation
Significant production Run
Measurement Systems Evaluations
Preliminary Process Capability Study
PPAP
Production Validation
Testing
Packaging Evaluation
Production CP
Quality Planning Sign off and management Support
Packaging Standards & Specs.
Prod/Proc. Quality System Review
Process Flow Chart
Floor Plan Layout
Characterictics Matrix
PFMeA
Pre –Launch CP
Process Instructions
MSA Plan
Preliminary process Capability Study Plan
Management support (including operator staffing & training plan)
Slide19s
PHASE 2
PHASE 3
PHASE 4
PHASE 1
PHASE 5
APQP
PHASE 5
Process Design & Development
Product Design & Dev
.
Feedback Assessment & Corrective Action
Concept
Program
Initiation/Approval
Approval
Prototype
Pilot
Launch
Planning
Product & Process Validation
Planning
Production
Feedback Assessment and Corrective Action
Plan & Define Program
Product Design & Development Verification
Process Design & Development Verification
Product & Process Validation
Feedback Assessment & Corrective action
Slide20Phase 5 Inputs
Phase 5 Outputs
Feedback Assessment & Corrective Action
Reduced Variation
Improved Customer
Satisfication
Improved Delivery and Service
Effective Use of Lessons Learned/Best Practices
Significant Production Run
Measurement Systems Evaluation
Preliminary Process Capability Study
PPAP
Production Validation Testing
Packaging Evaluation
Production CP
Quality Planning Sign-off and
ManagementnSuport
PHASE 5|
Feedback Assessment & Corrective Action
Slide21QUALITY MANAGEMENT SYSTEM
Continual improvement of
the quality management system
Requirements
Satisfaction
Customers
Resource
management
Measurement,
analysis and
improvement
Product
Realisation
Management
Responsibility
Input
Output
Product
Customers
5
6
7
8