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Introduction to Operations Management Introduction to Operations Management

Introduction to Operations Management - PowerPoint Presentation

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Introduction to Operations Management - PPT Presentation

Chapter 1 MIS 373 Basic Operations Management Learning Objectives After this lecture students will be able to Define the terms operations management and supply chain Identify the three major functional areas of organizations and describe how they interrelated ID: 733365

management operations basic supply operations management supply basic 373 mis demand chain business goods services processes service high variation system amp decision

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Slide1

Introduction to Operations Management

Chapter 1

MIS 373: Basic Operations ManagementSlide2

Learning Objectives

After this lecture, students will be able to

Define the terms

operations

management

and supply chainIdentify the three major functional areas of organizations and describe how they interrelatedIdentify similarities and differences between production and service operationsExplain the key aspects of operations management decision makingExplain the need to manage the supply chain

MIS 373: Basic Operations Management

2Slide3

What comes to mind

when you hear

“operations management”?Slide4

Amazon’s Warehouse

in

Phoenix

(

facility size: 1.2 million-square-foot

)Image Credit: bizbeatblog.dallasnews.comSlide5

ABC News:

Inside Amazon: Secrets of an Online Mega-GiantSlide6

P&G’s

Products

Image

Credit:

pgbeautyscience.comSlide7

Hilton Hotels

Image Credit: pgbeautyscience.comSlide8

Starbucks

Image Credit: WikipediaSlide9

Operations

Management

What is operations?The part of a business organization that is responsible for producing goods or

services

What is

operations management?The management of systems or processes that create goods and/or provide servicesOperations management affects:Companies’ ability to competeMIS 373: Basic Operations Management

9Slide10

Basic Functions of the Business Organization

MIS 373: Basic Operations Management

10Slide11

Business Functions are Interconnected

MIS 373: Basic Operations Management

11Slide12

The Transformation Process

Feedback = measurements taken at various points in the transformation process

Control = The comparison of feedback against previously established standards to determine if corrective action is needed.

MIS 373: Basic Operations Management

12

Inputs

Land

Labor

Capital

Information

Outputs

Goods

Services

Transformation/

Conversion

Process

Control

Measurement

and Feedback

Measurement

and Feedback

Measurement

and Feedback

Value-Added

= value/price of output - cost of inputSlide13

Good or Service?

Goods: physical

items that include raw materials, parts, subassemblies, and final products.Services: activities that provide some combination of time, location, form or psychological value.

MIS 373: Basic Operations Management

13

Goods

Services

Automobile Assembly, Steelmaking

Home Remodeling, Retail Sales

Computer Repair, Restaurant Meal

Songwriting, Software Development

Surgery, Teaching

Goods-service ContinuumSlide14

Key Differences

Characteristic

Goods

Service

Customer contact

Low

High

Uniformity of input

High

Low

Labor content of jobs

Low

High

Uniformity of output

High

Low

Production and delivery (

Output)

Tangible

Intangible

Measurement of productivity

Easy

Difficult

Quality assurance

(Opportunity to correct problems)

High

Low

Amount of inventory

Much

Little

Evaluation of work

Easier

Difficult

Ability to patent design

Usually

Not usual

MIS 373: Basic Operations Management

14Slide15

Key Differences

Characteristic

Goods

Service

Customer contact

Low

High

Uniformity of input

High

Low

Labor content of jobs

Low

High

Uniformity of output

High

Low

Production and delivery (

Output)

Tangible

Intangible

Measurement of productivity

Easy

Difficult

Quality assurance

(Opportunity to correct problems)

High

Low

Amount of inventory

Much

Little

Evaluation of work

Easier

Difficult

Ability to patent design

Usually

Not usual

MIS 373: Basic Operations Management

15

Prompt questions:

Q1: We

have seen the differences between production of goods and delivery of services. What are the implications of these differences to operations managers?Slide16

Process Management

Three Categories of Business Processes:

Upper-management processesThese govern the operation of the entire organization.

Operational processes

These are core processes that make up the value stream.

Supporting processesThese support the core processes.Managing a Process to Meet DemandIdeally, the capacity of a process will be such that its output just matches demand.MIS 373: Basic Operations Management

16Slide17

Supply & Demand

MIS 373: Basic Operations Management

17

Supply

Demand

>

Supply

Demand

<

Supply

Demand

=

Wasteful

Costly

Opportunity Loss

Customer

Dissatisfaction

Ideal

Operations &

Supply Chains

Sales &

MarketingSlide18

Supply & Demand

MIS 373: Basic Operations Management

18

Supply

Demand

>

Supply

Demand

<

Supply

Demand

=

Wasteful

Costly

Opportunity Loss

Customer

Dissatisfaction

Ideal

Operations &

Supply Chains

Sales &

Marketing

Prompt questions:

Q2: Why

is it difficult to match supply and demand?

Q3: What

actions could a manager take

to better

match supply and demand

?

Supply & Demand – VA Hospital

(

CNN AC360,

2:14 to

3:00)Slide19

Discussions

Prompt questions:

Q1:

What are the implications of these differences between goods and services to operations managers?

Q2:

Why is it difficult to match supply and demand?

Q3:

What actions

can a

manager take to

better match

supply and demand?

Directions:

Form groups of two with a peer from a different department

Discuss the three prompt questions (15 minutes)

In the discussion, try to bring in domain expertise from you major

Briefly summarize your answer to each question on paperSlide20

Process Variation

Four Sources of Variation:

Variety of goods or services being offered

The greater the variety of goods and services offered, the greater the variation in production or service requirements.

Structural variation in demand

These are generally predictable (seasonal variation or seasonality, e.g., swimwear, warm clothes, Christmas, tourist seasons, school supplies).They are important for capacity planningRandom variationNatural variation that is present in all processes (e.g., random demand etc.). Generally, it cannot be influenced by managers.Assignable variation

Variation that has identifiable sources. (e.g., defective inputs, incorrect work methods, equipment etc.)

This type of variation can be reduced, or eliminated, by analysis and corrective action.

MIS 373: Basic Operations Management

20Slide21

Role of the Operations Manager

Recap:Operations: The part of a business organization that is responsible for producing goods or

servicesOperations management:

The management of

systems

or processes that create goods and/or provide servicesA primary function of the operations manager is to guide the system by decision making.System Design DecisionsSystem Operation DecisionsMIS 373: Basic Operations Management21Slide22

System Design Decisions

System DesignCapacityFacility location

Facility layoutProduct and service planningThese are typically strategic decisions

that

usually require long-term commitment of resources

determine parameters of system operationMIS 373: Basic Operations Management22Slide23

System Operation Decisions

System OperationThese are generally tactical and operational decisions

Management of personnelInventory management and controlScheduling

Project management

Quality

assuranceOperations managers spend more time on system operation decision than any other decision areaThey still have a vital stake in system designMIS 373: Basic Operations Management23Slide24

Decision Making

Most operations decisions involve many

alternatives that can have quite different impacts on costs or profits

Typical operations decisions include:

What

: What resources are needed, and in what amounts?When: When will each resource be needed? When should the work be scheduled? When should materials and other supplies be ordered?

Where: Where will the work be done?

Who

:

Who will do the work?

How

:

How will

the

product or service be designed? How will the work be done? How will resources be allocated?

MIS 373: Basic Operations Management

24Slide25

Quantitative Methods

A decision making approach that frequently seeks to obtain a mathematically optimal solution

Linear programming

Queuing techniques

Forecasting techniques

Inventory modelsProject modelsStatistical modelsModeling is a key tool used by all decision makersModel: an abstraction of reality; a simplification

Common features of models:They are simplifications of real-life phenomena

They omit unimportant details of the systems they mimic so that attention can be

focused on the most important aspects

of the real-life system

MIS 373: Basic Operations Management

25Slide26

Benefits / Limitations

of Models

BenefitsModels are generally

easier to use

and

less expensive than dealing with the real systemRequire users to organize and sometimes quantify informationIncrease understanding of the problemEnable managers to analyze “What if?”

questions

Limitations

Quantitative information may be emphasized at the expense of qualitative information

Models may be incorrectly applied and the results misinterpreted

This is a real risk with the widespread availability of sophisticated, computerized models are placed in the hands of uninformed users.

The use of models does not guarantee good decisions

.

MIS 373: Basic Operations Management

26Slide27

Key Issues

for Today’s Business Operations

Economic conditions

Management

of technology

The Internet, e-commerce, e-businessCompeting in a global economyGlobalization, outsourcingSupply chain management (more in the following slides)Environmental concerns and sustainabilityGlobal warming, carbon footprintEthical conductWorker safety, product safety, the community, hiring/firing workers, …CNN 4/23/14: A fatal wait: Veterans languish and die on a VA hospital's secret list“We're making our appointments within 10 days, within the 14-day frame, when in reality it had been six, nine, in some cases 21 months”

MIS 373: Basic Operations Management

27Slide28

US Carbon

Footprint

The United States has been one of the few bright spots for climate-change policy in recent years. Thanks to the recession, improved efficiency measures and the shale-gas boom, the nation's carbon-dioxide emissions from energy

fell 12 percent

between 2005 and 2012

.

Strategies

Energy Efficiency

Energy Conservation

Fuel Switching

Carbon Capture and Sequestration

Source

:

The Washington Post 1/13/14

Source

:

US Environmental Protection AgencySlide29

Worker Safety

WSJ

4/21/14

http

://

online.wsj.com/news/articles/SB10001424052702303873604579493502231397942

Inside Nike's Struggle to Balance Cost and Worker Safety in Bangladesh

Nike, which first used a factory in Bangladesh in 1991, had kept its footprint there small, never working with more than 10

factories. The

rest of the industry moved more aggressively into Bangladesh.

The decision came not long before another garment-manufacturing hub known as

Rana

Plaza collapsed

, killing 1,100 people in a suburb of Dhaka, in the worst industrial disaster in Bangladesh's history. The tragedy, which happened a year ago this month, has forced Western apparel sellers to re-examine their world-wide search for cheap labor, which has turned Bangladesh into an exporter of $20 billion of clothing a year.Slide30

Supply Chain

Supply ChainA sequence of activities and organizations involved in producing and delivering a good or service

MIS 373: Basic Operations Management

30

Suppliers’

suppliers

Direct

suppliers

Producer

Distributor

Final

CustomersSlide31

The Need for Supply Chain Management

In the past, organizations did little to manage the supply chain beyond their own operations and immediate suppliers which led to numerous problems:

Oscillating inventory levelsInventory stockoutsLate deliveries

Quality problems

MIS 373: Basic Operations Management

31Slide32

Supply Chain Issues

The need to improve operations

The

need to manage

inventories

Increasing transportation costsIncreasing levels of outsourcingIncreasing importance of e-businessCompetitive

pressures

Increasing

globalization

The

complexity of

supply chains

MIS 373: Basic Operations Management

32Slide33

Supply Chain Issues

1. The

need to improve operationsSustainability Productivity

(more in chapter 2)

Efficiency (more in chapter 5)

Quality (more in chapters 9 & 10)MIS 373: Basic Operations Management33Slide34

Supply Chain Issues

2. The

need to manage inventoriesJust in time (JIT)

Vendor Managed Inventory (VMI

)

LogisticsMIS 373: Basic Operations Management34Slide35

Supply Chain Issues

3. Increasing

transportation costs

MIS 373: Basic Operations Management

35Slide36

Supply Chain Issues

4. Increasing levels of

outsourcing

Law of Comparative

Advantage

Benefits of OutsourcingAllow a company to focus on strategic, core competenciesCost savings or cost avoidanceFlexibility for using services as neededChanges fixed costs into variable costsTypes of Business Activities OutsourcedInformation Technology (IT)Human Resources (HR)

Learning Function (Corporate Training)Customer Service (Call centers)Finance

and Accounting

MIS 373: Basic Operations Management

36Slide37

Supply Chain Issues

5.

Increasing importance of e-business

E-business: The

use of internet to network and empower business processes, electronic commerce, organizational communication and collaboration with in a company and with its customers, suppliers, and other stakeholders. (

Combe, 2006)MIS 373: Basic Operations Management37

To

Consumer

Business

Government

From

Consumer

C2C

C2B

C2G

Business

B2C

B2B

B2G

Government

G2C

G2B

G2GSlide38

Supply Chain Issues

6. Competitive pressures

7. Increasing

globalization

8. The complexity of

supply chainsSerdarasan, Seyda. "A review of supply chain complexity drivers." Proceedings of the 41st International Conference on Computers & Industrial Engineering, pp792-797

MIS 373: Basic Operations Management

38Slide39

OM and Supply Chain Career Opportunities

Operations managerSupply chain manager

Production analystSchedule coordinatorProduction managerIndustrial engineer

Purchasing manager

Inventory manager

Quality managerMIS 373: Basic Operations Management39Slide40

Key Points

The operations function is that part of every business organization that produces products and/or delivers services.

Operations consists of processes that convert inputs into outputs. Failure to manage those processes effectively will have a negative impact on the organization.A key goal of business organizations is to achieve an economic matching of supply and demand. The operations function is responsible for providing the supply or service capacity for expected demand.

All processes exhibit variation that must be managed.

MIS 373: Basic Operations Management

40Slide41

Key Points

Although there are some basic differences between services and products that must be taken into account from a managerial standpoint, there are also many similarities between the two.

Environmental issues will increasingly impact operations decision making.Ethical behavior is an integral part of good management practice.All business organizations have, and are part of, a supply chain that must be managed.

MIS 373: Basic Operations Management

41