Carolina Innovations Seminar. Kirsten Rieth. April 5, 2012. Why care about innovation in manufacturing?. U.S. manufacturing is important. Constitutes 11% of GDP . Employs 12 million people . Pays an average of $77,186 annually, including pay and benefits. ID: 728360
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Presentations text content in Leveraging Innovation in Advanced Manufacturing
U.S. manufacturing is importantConstitutes 11% of GDP Employs 12 million people Pays an average of $77,186 annually, including pay and benefitsEmploys 60% of engineers and scientists Performs two-thirds of all R&D in the nation, driving more innovation than any other sector
Accounts for ~30% of all energy consumption in the United States Sources: Department of Energy Advanced Manufacturing Office, National Association of Manufacturers
Slide4
Industry needs innovation to remain competitive~Joel Hans, Managing Editor, Manufacturing.net“There’s little doubt that, at the very least,
more manufacturers will be looking into open innovation in the next few years. The demand for faster product cycles will only get stronger, as will the need to make a product that’s both high quality and cheap. Even though open innovation is still in its infancy compared to many other business philosophies, it seems to have a great deal of potential, particularly in the way it connects disparate technologies for better solutions.”
Slide5
Manufacturing is a source of innovation, and co-location with design provides synergies for innovationAdvanced manufacturing provides high wage jobsU.S.-based manufacturing is critical to national security
The U.S. government is focused on advanced manufacturing
Slide6
Advanced manufacturing is a family of activities that depend on the use and coordination of information, automation,
computation, software, sensing, and networking, and/or make use of cutting-edge
materials and emerging capabilities enabled by the physical and
biological sciences
,
for example
nanotechnology, chemistry, and biology
. This involves both new ways to manufacture existing products, and especially the manufacture of new products emerging from new advanced technologies.
Definition of advanced manufacturing
Source: Advanced Manufacturing National Program Office, National Institutes of Standards and Technology, U.S. Department of Commerce
Slide7
Revenue >$770M13% average annual growth over the last 10 years>2,800 employees in >40 countries>130 different academic disciplinesIndependent and non-profit
RTI is an international R&D organization
Slide8
8
Slide9
ExpertiseHealth
Drug discovery and developmentEducation and training Surveys and statistics International developmentEconomic and social policy Energy and the environmentAdvanced technology
Laboratory and chemistry services
Slide10
Engineering and Technology
EnergyAdvanced materialsElectronicsHealth and the environmentInnovation advising
Slide11
University Collaborations
Slide12
Innovation Advising: Connecting Science and Business
Slide13
Manufacturing Example: Innovation Explored
Lehigh Valley Plastics is a plastics machining company
Problem
Plastic “stringers” on work centers
Air Products, Lehigh Valley, PA,
Icefly cryogenic coolant system
Solution
Negative IMPACT
1 shift/week lost to stoppages
Cooling fluid waste/handling
Machine and trip hazard
Positive IMPACT
33% more capacity ($2.5M)
$20K/year less expense
Safety hazard elimination
Slide14
Manufacturing Example: Innovation Enabled
Slide15
The U.S. government has many manufacturing programs
Slide16
Example program: NIST Manufacturing Extension Partnership
Source:
www.nist.gov/mep
Slide17
New program: Advanced Manufacturing National Program Office
Source: Advanced Manufacturing National Program Office
Slide18
National Network for Manufacturing InnovationSource: Department of Energy Advanced Manufacturing Office
Slide19
DoE suggested technologies for Manufacturing Demonstration Facility
Energy Research CapabilitiesProcess engineeringCatalysis and sorbent developmentBiomass and biofuelsAdvanced gasification
Solar fuelsCarbon capture technologyThermoelectric devicesSolid-state lightingPhotovoltaicsCement and concrete
Engineering and Technology
Slide26
Energy Research TechnologiesSyngas Desulfurization System for Clean Coal TechnologyDry Carbonate Process for CO2 Capture from Flue GasReverse-Selective Polymer Membranes for Hydrogen Production
Engineering and Technology
Slide27
Engineering and Technology Advanced Materials Research
PhotonicsPhotovoltaicsFlexible and organic electronicsCement and concreteSolid-state nucleonicsMetamaterialsNanofibersQuantum dots
Slide28
Engineering and Technology Advanced Materials Research
Thermoelectric Technology
Solid State Heat Pump
Thermoelectric Modules (Nextreme)
Thermoelectric Power Generation
Superlattice Thin-Film Materials
DARPA DTEC Program (Modules and Multi-Module Arrays from Superlattice Devices)
Cemex project
CenSCI Center for Sustainable Construction Infrastructure
Slide29
Electronics
Engineering and Technology
Advanced interconnection and packaging
Wafer and flip chip bumping and assembly
Die-to-chip and die-to-wafer bonding
3D integration
Novel microfabrication and passive device fabrication
3D through-silicon vias
MEMS actuators and transducers
Sensors and integrated systems
Thermal Electronic Hotspot Cooling
Slide30
ElectronicsMicro Mass SpecpMUT Arrays and DeviceVertical Interconnect Technology for High Performance Infrared FPA DevicesSXM300 Embedded Computing Module (siXis)Electrostatic Flexible Film MEMS ActuatorNanoforce BioMolecular Sensor
Engineering and Technology
Slide31
Health and the EnvironmentBiomedical engineeringMicro Mass SpecpMUT arrays and devicesNanotoxicologyEnvironmental monitoringAerosol science
Environmental Asbestos ExposureEngineering and Technology
Slide32
Health and the EnvironmentNanofiber FiltersNanofiber PerformanceSolid-state lighting Cement Industry ApplicationsBiomass cookstoveMicroPEMNational Nanotoxicology Materials Registry
Engineering and Technology
Slide33
Business Planning for Clean Energy Innovation Center
Project ImpactRequested and secured $24 million in funding
Enabled partnerships with industry and federal agencies, which will accelerate development and commercialization of energy technologies and the growth of a knowledge-based workforce
RTI developed an industry assessment and business plan for CAER, a regional Energy Innovation Center in Virginia that will support R&D and workforce development in the area of nuclear energy.
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DownloadNote - The PPT/PDF document "Leveraging Innovation in Advanced Manufa..." is the property of its rightful owner. Permission is granted to download and print the materials on this web site for personal, non-commercial use only, and to display it on your personal computer provided you do not modify the materials and that you retain all copyright notices contained in the materials. By downloading content from our website, you accept the terms of this agreement.
Presentations text content in Leveraging Innovation in Advanced Manufacturing
Leveraging Innovation in Advanced Manufacturing
Carolina Innovations SeminarKirsten RiethApril 5, 2012
Slide2Why care about innovation in manufacturing?
Slide3U.S. manufacturing is importantConstitutes 11% of GDP Employs 12 million people Pays an average of $77,186 annually, including pay and benefitsEmploys 60% of engineers and scientists Performs two-thirds of all R&D in the nation, driving more innovation than any other sector
Accounts for ~30% of all energy consumption in the United States Sources: Department of Energy Advanced Manufacturing Office, National Association of Manufacturers
Slide4Industry needs innovation to remain competitive~Joel Hans, Managing Editor, Manufacturing.net“There’s little doubt that, at the very least,
more manufacturers will be looking into open innovation in the next few years. The demand for faster product cycles will only get stronger, as will the need to make a product that’s both high quality and cheap. Even though open innovation is still in its infancy compared to many other business philosophies, it seems to have a great deal of potential, particularly in the way it connects disparate technologies for better solutions.”
Slide5Manufacturing is a source of innovation, and co-location with design provides synergies for innovationAdvanced manufacturing provides high wage jobsU.S.-based manufacturing is critical to national security
The U.S. government is focused on advanced manufacturing
Slide6Advanced manufacturing is a family of activities that depend on the use and coordination of information, automation,
computation, software, sensing, and networking, and/or make use of cutting-edge
materials and emerging capabilities enabled by the physical and
biological sciences
,
for example
nanotechnology, chemistry, and biology
. This involves both new ways to manufacture existing products, and especially the manufacture of new products emerging from new advanced technologies.
Definition of advanced manufacturing
Source: Advanced Manufacturing National Program Office, National Institutes of Standards and Technology, U.S. Department of Commerce
Slide7Revenue >$770M13% average annual growth over the last 10 years>2,800 employees in >40 countries>130 different academic disciplinesIndependent and non-profit
RTI is an international R&D organization
Slide88
Slide9ExpertiseHealth
Drug discovery and developmentEducation and training Surveys and statistics International developmentEconomic and social policy Energy and the environmentAdvanced technology
Laboratory and chemistry services
Slide10Engineering and Technology
EnergyAdvanced materialsElectronicsHealth and the environmentInnovation advising
Slide11University Collaborations
Slide12Innovation Advising: Connecting Science and Business
Slide13Manufacturing Example: Innovation Explored
Lehigh Valley Plastics is a plastics machining company
Problem
Plastic “stringers” on work centers
Air Products, Lehigh Valley, PA,
Icefly cryogenic coolant system
Solution
Negative IMPACT
1 shift/week lost to stoppages
Cooling fluid waste/handling
Machine and trip hazard
Positive IMPACT
33% more capacity ($2.5M)
$20K/year less expense
Safety hazard elimination
Slide14Manufacturing Example: Innovation Enabled
Slide15The U.S. government has many manufacturing programs
Slide16Example program: NIST Manufacturing Extension Partnership
Source:
www.nist.gov/mep
Slide17New program: Advanced Manufacturing National Program Office
Source: Advanced Manufacturing National Program Office
Slide18National Network for Manufacturing InnovationSource: Department of Energy Advanced Manufacturing Office
Slide19DoE suggested technologies for Manufacturing Demonstration Facility
Slide20Upcoming funding opportunities
Slide21North Carolina and advanced manufacturing
Source: National Association of Manufacturers
Entrepreneurs
Industry
Slide22Let’s talk!Questions?
Slide23Contact: Kirsten Rieth 919-541-6258 krieth@rti.org
Slide24Backup Slides
Slide25Energy Research CapabilitiesProcess engineeringCatalysis and sorbent developmentBiomass and biofuelsAdvanced gasification
Solar fuelsCarbon capture technologyThermoelectric devicesSolid-state lightingPhotovoltaicsCement and concrete
Engineering and Technology
Slide26Energy Research TechnologiesSyngas Desulfurization System for Clean Coal TechnologyDry Carbonate Process for CO2 Capture from Flue GasReverse-Selective Polymer Membranes for Hydrogen Production
Engineering and Technology
Slide27Engineering and Technology Advanced Materials Research
PhotonicsPhotovoltaicsFlexible and organic electronicsCement and concreteSolid-state nucleonicsMetamaterialsNanofibersQuantum dots
Slide28Engineering and Technology Advanced Materials Research
Thermoelectric Technology
Solid State Heat Pump
Thermoelectric Modules (Nextreme)
Thermoelectric Power Generation
Superlattice Thin-Film Materials
DARPA DTEC Program (Modules and Multi-Module Arrays from Superlattice Devices)
Cemex project
CenSCI Center for Sustainable Construction Infrastructure
Slide29Electronics
Engineering and Technology
Advanced interconnection and packaging
Wafer and flip chip bumping and assembly
Die-to-chip and die-to-wafer bonding
3D integration
Novel microfabrication and passive device fabrication
3D through-silicon vias
MEMS actuators and transducers
Sensors and integrated systems
Thermal Electronic Hotspot Cooling
Slide30ElectronicsMicro Mass SpecpMUT Arrays and DeviceVertical Interconnect Technology for High Performance Infrared FPA DevicesSXM300 Embedded Computing Module (siXis)Electrostatic Flexible Film MEMS ActuatorNanoforce BioMolecular Sensor
Engineering and Technology
Slide31Health and the EnvironmentBiomedical engineeringMicro Mass SpecpMUT arrays and devicesNanotoxicologyEnvironmental monitoringAerosol science
Environmental Asbestos ExposureEngineering and Technology
Slide32Health and the EnvironmentNanofiber FiltersNanofiber PerformanceSolid-state lighting Cement Industry ApplicationsBiomass cookstoveMicroPEMNational Nanotoxicology Materials Registry
Engineering and Technology
Slide33Business Planning for Clean Energy Innovation Center
Project ImpactRequested and secured $24 million in funding
Enabled partnerships with industry and federal agencies, which will accelerate development and commercialization of energy technologies and the growth of a knowledge-based workforce
RTI developed an industry assessment and business plan for CAER, a regional Energy Innovation Center in Virginia that will support R&D and workforce development in the area of nuclear energy.
Example: Innovation Deployed