Teknik Kimia Sesi 2 Pabrik Kimia Ir Abdul Wahid Surhim MT PABRIK SABUN Oleh M Rizky Mei Linda M Firdaus Mondy DS Fasilitas pendukung Proses Produksi Raw material ID: 367873
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Pengantar Teknik KimiaSesi 2 Pabrik Kimia
Ir. Abdul Wahid
Surhim
, MT.Slide2
PABRIK SABUN Oleh : M Rizky
Mei Linda
M Firdaus
Mondy DSSlide3
Fasilitas pendukungProses ProduksiRaw materialQuality Control
Utility
Finishing LineSlide4
Divisi Raw Material Bahan utama
Minyak FFA Sawit
minyak goreng olein & stearin
tawas cair
Citric acid anhydrous caustic soda liquid
HCl & Citric acid anhydrous
Garam & sodium sulfatSlide5
Raw MaterialBahan Aditif SHS Parfume EDTA Pewarna
Turpinal
TCC
Titan
Texapon PEGSlide6
Divisi Quality ControlBahan mentah yang akan masuk gudangPemerikasaan pada proses produksiPemeriksaan pada bahan packagingSlide7
Divisi UtilityMeliputi : Unit Cooling tower
Unit Boiler
Unit Compressed Air
Unit Genset
Unit Water Chiller unit Water Treatment
Slide8
Divisi Finishing LineMenghasilkan produk akhir sabun mulai dari silo sampai pengepakan produk Finishing
Silo-mixer-roll mill-plodder-cutter-stamping-packagingSlide9
Proses Produksi3 metode pembuatan sabun :a.triglycerids-neutral fat saponification-soap
b.Fat spliiting&distillation-fatty acid-Fat spliiting&distillation-fatty acid-soap
c.esterifications-methyl ester-methyl ester saponification-soapSlide10
SaponifikasiMelibatkan 3 tahapan prosesEmulsifikasi lambatAutocatalytic cepatSaponifikasi akhir lambatSlide11
Unit proses produksiMenggunakan CSM System terdiri dari 4 unit utama :
Unit Saponifikasi Unit Laundry soap
Unit Dryer
Unit glycerineSlide12
CSM (continue saponification system)Proses yang berlangsung di CSM Saponification
Washing
Separation
neutralization
post additionRaw Material dalam CSMMinyak & NaOH, NaCl, Air